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	<title>Technical | Model Power Boat Association</title>
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	<item>
		<title>Update on Nitro</title>
		<link>https://www.mpba.org.uk/2022/02/23/update-on-nitro/</link>
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		<pubDate>Wed, 23 Feb 2022 05:42:17 +0000</pubDate>
				<category><![CDATA[Technical]]></category>
		<category><![CDATA[Nitro]]></category>
		<category><![CDATA[nitromethane]]></category>
		<category><![CDATA[regulations]]></category>
		<guid isPermaLink="false">https://www.mpba.org.uk/?p=15348</guid>

					<description><![CDATA[<p>The Poisons Act 1972 controls the sale of certain explosives, precursors and poisons including Nitromethane. Currently, members of the public are permitted to acquire, import, possess and use products containing Nitromethane if the concentration is thirty per cent w/w or lower. Anyone wishing to acquire, import, possess or use Nitromethane at concentrations higher than 30% (up to 100%) has to [...]</p>
The post <a href="https://www.mpba.org.uk/2022/02/23/update-on-nitro/">Update on Nitro</a> first appeared on <a href="https://www.mpba.org.uk">Model Power Boat Association</a>.]]></description>
										<content:encoded><![CDATA[<p>The Poisons Act 1972 controls the sale of certain explosives, precursors and poisons including Nitromethane.</p>
<p>Currently, members of the public are permitted to acquire, import, possess and use products containing Nitromethane if the concentration is thirty per cent w/w or lower.  Anyone wishing to acquire, import, possess or use Nitromethane at concentrations higher than 30% (up to 100%) has to apply to the Home Office for a Poisons and Explosives Precursors License.</p>
<p>At the time of writing the Home Office are undertaking a consultation on amendments to the Poisons Act 1972.  There are three proposals put forward:</p>
<p>Option 1 – Make no changes to the existing regulations</p>
<p>Option 2 – Strengthen and clarify measures within the current legislation, but not change the substances and concentrations that members of the public can acquire, import, possess and use provided they have a valid license.  This would effectively enable members to continue using concentrations of up to 30% Nitromethane with no requirement for a license.</p>
<p>Option 3 – This would lower the threshold for the license requirement from 30% to 16% nitromethane.</p>
<p>Members of the public can respond to the consultation either online or by completing a downloaded form.  More information can be found on the <a href="https://www.gov.uk/government/consultations/amendments-to-the-poisons-act-1972" target="_blank" rel="noopener"><u>Gov.UK website</u></a></p>
<p>The Consultation closes at 11.45pm on the 10th March 2022.  When we have any further information, we will keep you updated in future editions of Propwash and here on the website.</p>The post <a href="https://www.mpba.org.uk/2022/02/23/update-on-nitro/">Update on Nitro</a> first appeared on <a href="https://www.mpba.org.uk">Model Power Boat Association</a>.]]></content:encoded>
					
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		<title>Tuned Pipes</title>
		<link>https://www.mpba.org.uk/2019/01/30/tuned-pipes/</link>
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		<pubDate>Wed, 30 Jan 2019 06:39:33 +0000</pubDate>
				<category><![CDATA[Technical]]></category>
		<category><![CDATA[cone]]></category>
		<category><![CDATA[diameter]]></category>
		<category><![CDATA[exhaust]]></category>
		<category><![CDATA[header]]></category>
		<category><![CDATA[stinger]]></category>
		<category><![CDATA[tuned pipe]]></category>
		<guid isPermaLink="false">https://www.mpba.org.uk/?p=10656</guid>

					<description><![CDATA[<p>Thanks to Dave Marles at Prestwich Models for this article. Power You know that changing the exhaust pipe and pipe length on your boat can have a marked effect on the engine&#8217;s power characteristics, but do you by how much and why? A two stroke 125cc engine with standard exhaust system can combust no more than 125cc of fuel air [...]</p>
The post <a href="https://www.mpba.org.uk/2019/01/30/tuned-pipes/">Tuned Pipes</a> first appeared on <a href="https://www.mpba.org.uk">Model Power Boat Association</a>.]]></description>
										<content:encoded><![CDATA[<p>Thanks to <a href="https://www.mpba.org.uk/dave-marles" target="_blank"><u>Dave Marles</u></a> at <a href="http://prestwich.ndirect.co.uk" target="_blank"><u>Prestwich Models</u></a> for this article.</p>
<h4>Power</h4>
<p>You know that changing the exhaust pipe and pipe length on your boat can have a marked effect on the engine&#8217;s power characteristics, but do you by how much and why? A two stroke 125cc engine with standard exhaust system can combust no more than 125cc of fuel air mix. A two stroke 125cc engine with good tuned exhaust system can combust approximately 180cc of fuel air mix. </p>
<h4>Why?</h4>
<p>Simply put, it&#8217;s because the two-stroke exhaust system, commonly referred to as an &#8216;expansion chamber&#8217; uses pressure waves emanating from the combustion chamber to effectively supercharge your engine.</p>
<h4>The speed of sound</h4>
<p><div class="gdc_row"><div class="gdc_column gdc_cthird"><div class="gdc_inner"><br />
<img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/expansion_chamber.jpg" alt="Expansion Chamber" title="Expansion Chamber"/><br />
</div></div><div class="gdc_column gdc_ctwo-thirds"><div class="gdc_inner"><br />
In reality, expansion chambers are built to harness sound waves (created in the combustion process) to first suck the cylinder clean of spent gases and in the process, drawing fresh air/gas mixture (known as &#8216;charge&#8217;) into the chamber itself and then stuff all the charge back into the cylinder, filling it to greater pressures than could be achieved by simply venting the exhaust port into the open atmosphere. This phenomenon was first discovered in the 1950s by <a href="https://en.wikipedia.org/wiki/Walter_Kaaden" target="blank"><u>Walter Kaaden</u></a>, who was working at the East German company <a href="https://en.wikipedia.org/wiki/MZ_Motorrad-_und_Zweiradwerk" target="_blank"><u>MZ</u></a>. Kaaden understood that there was power in the sound waves coming from the exhaust system, and opened up a whole new field in two-stroke theory and tuning.<br />
</div></div></div><br />
An engine&#8217;s exhaust port can be thought of as a sound generator. Each time the piston uncovers the exhaust port , the pulse of exhaust gases rushing out the port creates a positive pressure wave which radiates from the exhaust port. The sound will be the same frequency as the engine is turning, that is, an engine turning at 24,000 rpm generates an exhaust sound at 24,000 rpm or 399 cycles a second, hence an expansion chamber&#8217;s total length is decided by the rpm the engine will reach, not displacement.</p>
<p>Of course those waves don&#8217;t radiate in all directions since there&#8217;s a pipe attached to the port. Early two strokes had straight pipes, a simple length of tube attached to the exhaust port. This created a single &#8220;negative&#8221; wave that helped suck spent exhaust gases out of the cylinder. And since sound waves that start at the end of the pipe travel to the other end at the speed of sound, there was only a small rpm range where the negative wave&#8217;s return would reach the exhaust port at a useful time: At too low of an rpm, the wave would return too soon, bouncing back out the port. And at too high of an rpm, the piston would have travelled up the cylinder far enough to close the exhaust port, again doing no good. Indeed, the only advantage to this crude pipe system was that it was easy to tune: You simply started with a long pipe and started cutting it off until the motor ran best at the engine speed you wanted.</p>
<h4>Under Pressure</h4>
<p>So after analysing this cut-off straight-pipe exhaust system, tuners realized that pressure waves could be created to help pull spent gases out of the cylinder. Following this, The tuners realised that these pressure waves could be utilised still further by using a divergent cone to increase the strength of the negative wave and then that a convergent cone added to this would increase power still further as explained next.</p>
<p>The exhaust opens on the down stroke and a pressure wave emanates from the exhaust port into the header pipe. This pressure wave travels through the exhaust gases that are in the pipe at the speed of sound. It’s the pressure wave that travels at this speed, not the exhaust gases themselves. (Imagine a stream and you throw in a rock. The waves from that rock will travel down the stream faster than the speed of the water.) Anyway, the wave reaches the front divergent cone and a weak negative wave (negative pressure or ‘suck‘) (laws of physics) is sent back to the exhaust port which reaches the exhaust port while the transfers are open helping to remove exhaust gases from the cylinder which in turn helps fresh mixture from the crankcase up through the transfers into the cylinder (Some of which will enter the front part of the header).</p>
<p><center></p>
<h4>Tuned Pipe Animation</h4>
<p><img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/two-stroke_c_3.gif" alt="Tuned pipe animation" title="Tuned pipe animation"/></center></p>
<p>The length of the front cone and its distance from the cylinder (header length) determines the amount of time that the pressure reducing wave from the exhaust does it work in emptying the cylinder of exhaust gas and then assisting the fresh mixture up from the crankcase into the cylinder. If header is too short then the wave energy from the front cone is wasted because the negative wave (the &#8216;suck&#8217;) arrives at the exhaust port while the cylinder pressure is still high after combustion. It should arrive there when the pressure in the cylinder is low but there are still exhaust gases that need to be extracted. If the header length is too long then the wave is arriving later than optimum and the exhaust gases are not fully removed from the cylinder. </p>
<p>The front cone needs to be long enough to generate a wave to help the fresh mixture into the cylinder but it also needs to continue working long enough to allow some fresh mixture into the first part of the header. This is the mixture which will be forced back into the cylinder. If it is too short, then it does not allow mixture into the header. If its too long, then it reduces the length of the rear cone and that needs to be long enough to force all of the unburnt mixture in the header to be forced back into the cylinder. The pressure wave continues into the rear cone and immediately sends a positive pressure wave (laws of physics!) back down the tuned pipe towards the exhaust port forcing the unburnt fresh mixture back into the cylinder. The strength of the wave increases as the rear cone gets smaller and the length is made so that the returning pressure wave from its very end at the junction with the stinger coincides with the point of exhaust port closure. When this most critical length (start of stinger to exhaust port) is correct, then maximum power is achieved. If this critical length is too short then the returning wave forces hot gases back into the cylinder, dramatically increasing cylinder combustion temperatures. If this length is too long the maximum power will not be achieved because maximum supercharging or cylinder filling will not occur, although power in the corners will be better because the tuned length will coincide more with the reduced rpm in the corners. </p>
<p>In conclusion we can see that the front cone length and distance from exhaust port is very important to achieve maximum cylinder filling and to pull some mixture into the header and the distance from piston to start of stinger is extremely important to get maximum filling (supercharging) of the cylinder. When we adjust the tuned pipe length on our engines we are moving several things at once, the start of front cone, the end of front cone, the start of rear-cone and the end of rear cone/start of stinger.</p>
<h4>Theory</h4>
<div class="gdc_row"><div class="gdc_column gdc_cthird"><div class="gdc_inner"><br />
<div id="attachment_10676" style="width: 310px" class="wp-caption alignnone"><img fetchpriority="high" decoding="async" aria-describedby="caption-attachment-10676" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/tuned_pipe_diagram-300x295.gif" alt="Tuned Pipe Diagram" width="300" height="295" class="size-medium wp-image-10676" srcset="https://www.mpba.org.uk/wp-content/uploads/2019/01/tuned_pipe_diagram-300x295.gif 300w, https://www.mpba.org.uk/wp-content/uploads/2019/01/tuned_pipe_diagram-90x90.gif 90w, https://www.mpba.org.uk/wp-content/uploads/2019/01/tuned_pipe_diagram-75x75.gif 75w" sizes="(max-width: 300px) 100vw, 300px" /><p id="caption-attachment-10676" class="wp-caption-text">Tuned Pipe Diagram</p></div><br />
</div></div><div class="gdc_column gdc_ctwo-thirds"><div class="gdc_inner"><br />
The tuned length <i>L</i> as shown in the diagram is the length that most people use as a comparison. This is OK as a comparison  but the length that is most critical is <i>TL</i>. Many different pipes can be used on an engine but that tuned length TL will always remain the same within a few millimetres for a specific rpm (if all other factors remain constant, nitro content, oil content, air density,  temperature etc). This applies to all two stroke model engines , petrol (gas) or Glow powered (nitro). We know this from many bench and on the water tests conducted on many different engines. To elaborate:  If you were running a tuned pipe at its optimised length (the length that is giving most power or speed) and that pipe had no flat in the centre section and you wanted to change to a pipe with a flat in the centre or belly section. You should measure <i>TL</i> on the old pipe and then set <i>TL</i> on the new pipe to the same length to give you a starting point for adjustment.<br />
</div></div></div>
<h4>Tuning the exhaust system</h4>
<p>Pipe length is decided by rpm, exhaust timing and speed of sound within the exhaust system. The last part should remain almost the same whatever you do to the exhaust timing or rpm.<br />
1. Shorten the pipe length and rpm will be higher, lengthen pipe length and rpm will be lower.<br />
2. If you increase the exhaust timing and rpm stays the same then pipe length will need to be longer.<br />
3. If you increase the rpm but exhaust timing stays the same then the pipe length has to be shorter. </p>
<p>If you can measure the rpm of your motor and exhaust timing, then you can use a simple calculation to show how much you need to change the pipe length when altering ex timing and rpm.<br />
Here are some simple calculations for gas engines where the exhaust gas temperature is not affected by nitro content.<br />
(For these calculations you can measure the pipe length between whatever points you want to, but the norm is from plug to widest part of cone.)  </p>
<p>If you take a boat that is running well and pipe length has been optimised then to alter rpm or exhaust timing the following calculations may help to find the new required pipe length.</p>
<p>Pipe length from manifold face to widest part of front cone.  = L<br />
Exhaust timing = E<br />
Constant = K<br />
Rpm = R<br />
Just as a theoretical example, If rpm is 15,000, exhaust timing is 175 degrees (duration) and pipe length is 330mm then:<br />
<div class="gdc_row"><div class="gdc_column gdc_cquarter"><div class="gdc_inner"><br />
<img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/equation-2.jpg" alt="Equation1" width="200" height="200" class="alignnone size-full wp-image-10670" srcset="https://www.mpba.org.uk/wp-content/uploads/2019/01/equation-2.jpg 200w, https://www.mpba.org.uk/wp-content/uploads/2019/01/equation-2-150x150.jpg 150w, https://www.mpba.org.uk/wp-content/uploads/2019/01/equation-2-90x90.jpg 90w, https://www.mpba.org.uk/wp-content/uploads/2019/01/equation-2-75x75.jpg 75w" sizes="(max-width: 200px) 100vw, 200px" /><br />
</div></div><div class="gdc_column gdc_cthree-quarters"><div class="gdc_inner"><br />
Firstly you work out the constant for your set up. So..</p>
<p>K = (15000 x 330) / 175 = 28286</p>
<p>In this example that would give a K number of 28286 and as I wrote before, K will remain the same whatever you do..<br />
</div></div></div><br />
If you want the engine to rev at 16,000, the equation changes to ..<br />
<div class="gdc_row"><div class="gdc_column gdc_cquarter"><div class="gdc_inner"><br />
<img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/equation1.jpg" alt="" width="200" height="200" class="alignnone size-full wp-image-10671" srcset="https://www.mpba.org.uk/wp-content/uploads/2019/01/equation1.jpg 200w, https://www.mpba.org.uk/wp-content/uploads/2019/01/equation1-150x150.jpg 150w, https://www.mpba.org.uk/wp-content/uploads/2019/01/equation1-90x90.jpg 90w, https://www.mpba.org.uk/wp-content/uploads/2019/01/equation1-75x75.jpg 75w" sizes="(max-width: 200px) 100vw, 200px" /><br />
</div></div><div class="gdc_column gdc_cthree-quarters"><div class="gdc_inner"><br />
L  = 175 x 28285 / 16000</p>
<p>Which is the new pipe length from manifold face to widest part of cone.</p>
<p>This would make the new pipe length  309mm.</p>
<p>If you wanted to increase exhaust timing  to 180 degrees and run at 15,000rpm then </p>
<p>L = (180 x 28286) / 15000 = 339mm<br />
</div></div></div></p>
<h4>Stingers</h4>
<p>Stinger length should be separated from stinger diameter because although they are linked, in practice you would need to make a big change in stinger length to affect the backpressure. Stinger diameter is crucial to the pipes operating temperature and hence the power production. If the stinger is bigger than optimum them making it even bigger will have little effect but by sleeveing it down then you will be able to find the size that gives best power. Normally a smaller stinger will improve top end power because the exhaust gas temperature will increase which will have the effect of a shorter pipe length. If you go too small on the stinger then power will suddenly start to drop in the corners and the motor will begin to overheat. To get the best power its usual to lengthen the header and make the stinger smaller to get the best overall performance. A bigger stinger will have the effect of  spreading the power band but the engine will not make the same peak hp.</p>
<p>Stinger length is important because its part of the pipe resonance. The wrong stinger length will reduce performance at the upper end of the rpm band. i.e. between peak torque and peak bhp.. There will be maybe one or two stinger lengths that will cut the rpm off at a certain level reducing the &#8216;overrev&#8217; which gives the best top speed. There will be one stinger length which gives the best overall power and over-rev. I find no way to calculate that stinger length, trial and error is the only way. It&#8217;s not dependent upon engine size, just on the pipe design. For example, my best .21 pipe runs over 100mm stinger but my best .90 runs around 60mm. One thing though, very short stingers up to 20mm long don&#8217;t normally work and extremely long stingers of 150mm to 200 mm can work very well. Once the best stinger length is found, it does not seem to vary if the pipe length is altered.</p>
<p>On stinger length, it is only a few percent performance difference but every little helps!!</p>
<p>The speed of sound within the exhaust system is dependent upon the EGT (exhaust gas temperature). The higher the temperature the longer the pipe length must be for a given rpm. EGT will vary with the following factors:</p>
<ul>
<li>Stinger diameter (smaller stinger = higher EGT)</li>
<li>Fuel needle setting. (a leaner mixture will raise EGT.)</li>
<li>Fuel mix. High oil content reduces EGT</li>
<li>High nitro content also reduces EGT.</li>
</ul>
<h4>Helpful Facts</h4>
<p>The volume of a pipe is only really related to the displacement of the engine because the various diameters of the pipe ( header, belly and stinger) are a function of exhaust port area, and if an engine has a bigger displacement, it usually has a bigger exhaust port area. It&#8217;s often said that a bigger volume pipe is less peaky or it has a broader spread of power. This is not actually so. The volume takes care of itself when the pipe is calculated. The important things are firstly (and most importantly) the length from piston face to start of stinger and secondly header length, cone lengths, belly length, and then header diameter, belly diameter and stinger diameter. </p>
<p>Normally a good pipe will have a belly cross sectional area of about 10 times the exhaust port area with a stinger diameter of about 0.5 to 0.6 of the exhaust port area and the header around 1.2 times exhaust port area. By exhaust port I mean the actual port in the liner not the port where the exhaust manifold bolts on. If we take 2 pipes with the same cone lengths and total tuned length  then the pipe with the largest volume will will require a smaller stinger diameter to maintain  the same EGT (exhaust gas temperature) within the pipe. </p>
<p>Again thanks to <a href="https://www.mpba.org.uk/dave-marles" target="_blank"><u>Dave Marles</u></a> at <a href="http://prestwich.ndirect.co.uk" target="_blank"><u>Prestwich Models</u></a> for this article.</p>The post <a href="https://www.mpba.org.uk/2019/01/30/tuned-pipes/">Tuned Pipes</a> first appeared on <a href="https://www.mpba.org.uk">Model Power Boat Association</a>.]]></content:encoded>
					
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		<item>
		<title>Nitro</title>
		<link>https://www.mpba.org.uk/2019/01/23/nitro/</link>
					<comments>https://www.mpba.org.uk/2019/01/23/nitro/#comments</comments>
		
		<dc:creator><![CDATA[webmaster]]></dc:creator>
		<pubDate>Wed, 23 Jan 2019 06:02:21 +0000</pubDate>
				<category><![CDATA[Technical]]></category>
		<category><![CDATA[combustion]]></category>
		<category><![CDATA[cooling]]></category>
		<category><![CDATA[methanol]]></category>
		<category><![CDATA[mixture]]></category>
		<category><![CDATA[Nitro]]></category>
		<category><![CDATA[nitromethane]]></category>
		<category><![CDATA[oxygen]]></category>
		<guid isPermaLink="false">https://www.mpba.org.uk/?p=10388</guid>

					<description><![CDATA[<p>Nitromethane Everybody knows it&#8217;s there, but few, it seems, really know much about it. Although most seem to know- at least vaguely &#8211; that&#8217;s its primary purpose is to add power. At best, there is much misinformation regarding this somewhat exotic ingredient. Let&#8217;s see what we can do to clear some of it up. What is model fuel made of? [...]</p>
The post <a href="https://www.mpba.org.uk/2019/01/23/nitro/">Nitro</a> first appeared on <a href="https://www.mpba.org.uk">Model Power Boat Association</a>.]]></description>
										<content:encoded><![CDATA[<h4>Nitromethane</h4>
<p>Everybody knows it&#8217;s there, but few, it seems, really know much about it. Although most seem to know- at least vaguely &#8211; that&#8217;s its primary purpose is to add power. At best, there is much misinformation regarding this somewhat exotic ingredient. Let&#8217;s see what we can do to clear some of it up. </p>
<hr>
<h4>What is model fuel made of? Why do I need such a special fuel? Can I use something cheaper?</h4>
<p>Model fuel is a blend of methyl alcohol (methanol), Nitro-methane (Nitro), and oil. Methanol is the main ingredient and provides most of the power. Nitro is added to assist the idle and acceleration, as well as increase power. The oil that&#8217;s in the fuel is the source of lubricant for the engine.<br />
Methanol is used for two main reasons: </p>
<ul>
<li>It can be ignited with a platinum-element glow plug.</li>
<li>It releases more energy per pound of air than gasoline. It&#8217;s also very easy to obtain and is inexpensive.</li>
</ul>
<p>Nitro-methane is used to enhance power output. It acts as an oxidizer as well as a &#8220;hot&#8221; fuel in its own right. It&#8217;s not used in large amounts in most model engines because it&#8217;s too powerful a fuel for the way model engines are made&#8230;it&#8217;s just too &#8220;hot&#8221;. It can also be explosive if it&#8217;s not handled correctly&#8230;ever see an AA-Fuel dragster or Funny Car explode?</p>
<h4>Oil</h4>
<p>Oil is used to lubricate all of the moving parts in the engine. Like all two-stroke engines, there&#8217;s no oil sump, so you can&#8217;t put oil into the engine and just add fuel. The oil is mixed into the fuel. Oil used in model fuels can be made from a single product, or a blend of products. The oil that used to be the most common was castor oil. This is a product refined from castor beans (like soybean oil comes from soybeans). It&#8217;s the same oil you&#8217;ll find in the drugstore, but it&#8217;s been processed to make it less gummy and with fewer solids than the medicinal type. Lubricating castor oil is not certified for human internal use, though, so it&#8217;s not a substitute for medicinal castor oil.</p>
<p>Castor oil has been replaced in most fuels by some kind of synthetic oil. The synthetic oils used in model fuels are basically synthetic versions of castor oil. The synthetic oils are used because they are: 1) less expensive than castor oil; 2) less gummy than castor oil; and 3) leave less mess on the model than castor oil. They are not &#8220;better&#8221; oils, but oils with different characteristics that are highly desirable. For &#8220;problem&#8221; engines, a fuel with some castor is highly desired, because it is actually a better lubricant at the operating temperatures a model engine can generate.</p>
<h4>Blending</h4>
<p>Nowadays, &#8220;Premium&#8221; fuels contain a blend of synthetic and castor oil, hoping to combine the best characteristics of each. &#8220;Sport&#8221; or &#8220;regular&#8221; fuels are usually 100% synthetic oil. Very few model fuels use 100% castor oil, but they are still available from some fuel manufacturers.<br />
An &#8220;ideal&#8221; fuel blend for most model engines would be 20-22% oil, 10-15% Nitro, and the rest methanol. The various percentages of the ingredients are percentages of the volume of fully-mixed fuel. These numbers are controversial.<br />
Some fuel manufacturers claim that their lubricant is so good that you need less of it, so they have lower oil content. Many advantages are claimed from this&#8230;some are even true. Lower oil will allow an engine to throttle up faster because there&#8217;s less oil to get in the way of the combustion process. There&#8217;s also less oil to give you a margin of error in case the engine gets a bit lean for some reason.<br />
A lot of times, oil quantity is reduced so that the cost price of the fuel is lower, and the fuel manufacturer can increase profits by keeping the price at the same level as full-oil fuels. In fact, cost is the main reason most fuels are blended with about 18% oil. While it&#8217;s lower than the &#8220;ideal&#8221; fuel, it still has enough oil to give good protection.<br />
Just about the only thing that can be added to a basic fuel are some ingredients that help the glow plug fire off the mixture inside the engine&#8230;these are called &#8220;ignitors&#8221;. Propylene oxide is an example of an ignitor that&#8217;s been added to fuel in the past. Some rust-inhibiting compounds can be added to help slow down rusting of the bearings and crankshaft, but their effect is limited because only a small amount can be added to the fuel before the fuel&#8217;s performance is affected.</p>
<h4>Storage and fuel care</h4>
<p><div class="gdc_row"><div class="gdc_column gdc_cquarter"><div class="gdc_inner"><br />
<img loading="lazy" decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/nitro_bottle.jpg" alt="Nitro Bottle" width="200" height="200" class="size-full wp-image-10389" srcset="https://www.mpba.org.uk/wp-content/uploads/2019/01/nitro_bottle.jpg 200w, https://www.mpba.org.uk/wp-content/uploads/2019/01/nitro_bottle-150x150.jpg 150w, https://www.mpba.org.uk/wp-content/uploads/2019/01/nitro_bottle-90x90.jpg 90w, https://www.mpba.org.uk/wp-content/uploads/2019/01/nitro_bottle-75x75.jpg 75w" sizes="auto, (max-width: 200px) 100vw, 200px" /><br />
</div></div><div class="gdc_column gdc_cthree-quarters"><div class="gdc_inner"><br />
Yes, there are ways to care for fuel so that it will stay good while it&#8217;s being stored.<br />
First off, it should not be stored in unsealed containers. This allows air to get into the fuel container. Moisture in the air will be drawn into the fuel because methanol has a very strong attraction for water. The two will mix easily and readily. Once model fuel becomes contaminated with water, the engine&#8217;s performance will suffer. It won&#8217;t idle, it will be hard to set the needle properly, it will tend to run hot&#8230;all in all, it will be a mess.<br />
When somebody has running problems, one of the first things to recommend is to try running the engine with brand new, fresh fuel.<br />
</div></div></div><br />
Model fuel should be stored at a constant room temperature, if possible. If it&#8217;s in an area with wide temperature swings, whatever moisture that&#8217;s in the air in the bottle will tend to condense out and get into the fuel. Some oils will degrade faster if they are exposed to wide temperature swings.<br />
Model fuel should not be stored in direct light. In fact, it should be kept away from light as much as possible. Light will cause the nitromethane to degrade. After a while, fuel kept in light will work just as if there was no nitro added in the first place.<br />
Don&#8217;t store the fuel for too long. Model fuel will last quite a while if it&#8217;s kept in sealed a container, but nothing is forever. If it&#8217;s over a few years old, you may not be able to count on it. Most of the fuel manufacturers don&#8217;t guarantee their fuel for much more than a season&#8217;s worth of time once you&#8217;ve purchased it.</p>
<p>Nitromethane is just one of a family of chemicals called &#8220;nitroparaffins.&#8221; Others are nitroethane and nitropropane. Nitroethane can be used successfully in small quantities. (Top fuel drag racers, which generally run on straight nitromethane, sometimes add a little in hot, humid weather to prevent detonation). At one time, nitroethane was only about half as expensive as nitromethane, but its cost now is so nearly the same, using it to lower cost is hardly worth the trouble. Neither of the nitropropanes will work in model engine fuel. Incidentally, nitromethane is made of propane, in case you didn&#8217;t know (and I&#8217;ll bet you didn&#8217;t). </p>
<h4>Powerrrr!</h4>
<p>Yes, NITRO = POWER! But there are conditions and contingencies. First of all, it doesn&#8217;t add power because it&#8217;s such a &#8220;hot&#8221; chemical. Not at all. This may come as a surprise to most readers, but the methanol (methyl alcohol) in the fuel is by far the most flammable ingredient &#8211; nearly twice as flammable as nitromethane. As a matter of fact, if nitro were only 4 degrees less flammable, it wouldn&#8217;t even have to carry the red diamond &#8220;flammable&#8221; label! In actuality, nitromethane must be heated to 96 degrees F. before it will begin to emit enough vapours that they can be ignited by some sort of spark or flame! </p>
<p>So, how does it add power? We all know (I think) that although we think of the liquid part substance, we put in fuel tanks (in our automobiles or model airplanes) as the fuel, in truth, there is another &#8220;fuel,&#8221; without which the liquid part would be useless. Remember what it is? Right &#8211; just plain old air (in reality, the oxygen in the air). Every internal combustion engine mixes air and another fuel of some sort. In our case, a liquid &#8211; glow fuel. The purpose of the carburettor is to meter those two ingredients in just the right proportions, and every individual engine has a requirement for a specific proportion of liquid fuel and air. Try to push in too much liquid without enough air, and the engine won&#8217;t run at all. That&#8217;s the purpose of the turbocharger on full-size engines &#8211; to cram in a lot more air than a simple carburettor or fuel injection system can handle. </p>
<p>Now, suppose we were to find a way to run more liquid through our model engines without increasing the air supply? That would add power, wouldn&#8217;t it? Well, guess what &#8211; we can! An internal combustion engine can burn more than 2 ½ times as much nitromethane to a given volume of air than it can methanol. Voila! More Power! That&#8217;s how it works, and it isn’t all that complicated. Nor do we have to spend a lot of time thinking about it in the course of a normal day&#8217;s running. However, there are some factors we do need to consider. As a practical matter, virtually all our everyday running can be done on model fuel containing from 5% to 15% nitromethane. There&#8217;s probably no reason why 5% won&#8217;t work perfectly well. Need a little more power?  Move up to 10% or 15%. In most of our sport engines today, that&#8217;s enough. Most of the popular engines on the market today are built to run on something very near that blend. Typically, European engines will successfully run on lower nitro blends, because they are built to do so. Why?  In Europe, nitro is pretty expensive?</p>
<h4>More than power</h4>
<p>Nitro does more than just add power. It also helps achieve a lower, more reliable idle. One good rule of thumb for checking to see if a particular engine needs a higher nitro blend is to start the engine, let it warm up for a few seconds, set throttle to full idle and remove the glow driver. If it drops rpm, move up to a 5% higher nitro blend. If there is no discernible drop, you should be fine right where you are. One of the most popular misconceptions is that by adding substantial nitro, the user will immediately achieve a huge power jump. Just isn’t so. Most will be surprised to learn that in the 5% &#8211; 25% nitro range, you will probably only see an rpm increase of about 100 rpm static (sitting on the ground or on a test stand) for each 5% nitro increase. On the water, it will unload and achieve a greater increase, and it will probably idle better, too. If you have a model that&#8217;s doing well, but just isn&#8217;t quite &#8220;there&#8221; power wise, go up 5% in nitro. If that doesn&#8217;t do it, you need a bigger engine, not more nitro! Most of our popular sport engines in use today aren&#8217;t set up to run on much more than 15% or 20% nitro. </p>
<p>Increasing the nitro has the effect of increasing the compression ratio, and each specific engine has an optimum compression level. Exceed it and performance will probably suffer, not gain, and the engine will become much less &#8220;user friendly.&#8221; High performance racing engines, for example, are tuned entirely differently &#8211; compression ratio, intake and exhaust timing etc. &#8211; and are usually intended to run on much higher nitro blends. The first question that comes to mind, then, is, &#8220;Why aren&#8217;t all engines designed to run on no nitro, so we can all save a lot of money?&#8221; Ask any of the World-class competitors. Those engines are a difficult to tune and run, and are definitely not user-friendly! In fact, they are well beyond the skill levels of most average modellers. </p>
<p>There&#8217;s a price to everything. Another statement we read or hear frequently is that nitromethane is acidic and causes corrosion in engines. It isn&#8217;t acidic, and the manufacturers say it doesn&#8217;t happen &#8211; can&#8217;t happen. However, at least one noted engine expert and magazine writer insists that it does.  </p>
<h4>Costs</h4>
<p>Why does nitro cost so much? While I have no clue as to the cost of manufacturing, other than it takes a multimillion-dollar investment in a large refinery to produce it, there is one pretty good reason: There is only one manufacturer of nitromethane in the Western Hemisphere. Figure it out for yourself. Also (and this will come as a big surprise), our hobby industry only consumes about 5% of all the nitromethane produced; and full-size car racing about another 5% or so. This means we have no &#8220;clout&#8221; whatever, and simply must pay the asking price. Where does the rest of it go? Industry, It&#8217;s used for a variety of things &#8211; a solvent for certain plastics, insecticides, explosives (yes, it was an ingredient in the Oklahoma City bombing) and I&#8217;m told it&#8217;s an ingredient in a well-known prescription ulcer medication (no wonder that stuff is so expensive!). </p>
<h4>Boom!</h4>
<p>Please note that while nitromethane is an ingredient in making some explosives, under normal use, it in itself, is not explosive. (Remember, the bomber used fertiliser, too). Hardly a month passes that someone doesn&#8217;t ask, &#8220;I hear more nitro will make my engine run cooler. Is that true?&#8221; Nope. The higher the nitro content, the higher the operating temperature. Fortunately, in most of our sport engines, the difference in operating temps between 5% and 10% is negligible, and there are lot of other factors (proper lubrication, etc.), that are much more important.<br />
<center><strong>Here&#8217;s a video for you pyromaniacs of some nutter setting methanol and nitro alight</strong></p>
<p><a href="https://youtu.be/FEOEyDRzkNE" target="_blank"><img loading="lazy" decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/nitro_video-300x169.jpg" alt="Nitro Video" width="300" height="169" class="size-medium wp-image-10392" srcset="https://www.mpba.org.uk/wp-content/uploads/2019/01/nitro_video-300x169.jpg 300w, https://www.mpba.org.uk/wp-content/uploads/2019/01/nitro_video.jpg 600w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a></center></p>
<h4>Finally&#8230;</h4>
<p>Remember in the beginning of this, we said that nitro adds power because we can burn more of it than we can methanol, for a given volume of air? This also means that the higher the nitro content of the fuel, the less “mileage&#8221; (or running time) we will get. What&#8217;s the practical side of this? If you go to a higher nitro blend, be sure to open your needle valve a few clicks and reset before you run. Otherwise, you&#8217;ll be too lean, and could hurt your engine. Conversely, if you drop to a lower nitro blend, you&#8217;ll have wind it in a little.</p>
<p><a href="https://www.mpba.org.uk/posts"><u>Back to News Articles</u></a> | <a href="https://www.mpba.org.uk/category/technical/"><u>Other Technical Articles</u></a></p>The post <a href="https://www.mpba.org.uk/2019/01/23/nitro/">Nitro</a> first appeared on <a href="https://www.mpba.org.uk">Model Power Boat Association</a>.]]></content:encoded>
					
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		<title>2.4Ghz Radio</title>
		<link>https://www.mpba.org.uk/2019/01/20/2-4ghz-radio/</link>
					<comments>https://www.mpba.org.uk/2019/01/20/2-4ghz-radio/#respond</comments>
		
		<dc:creator><![CDATA[webmaster]]></dc:creator>
		<pubDate>Sun, 20 Jan 2019 17:18:14 +0000</pubDate>
				<category><![CDATA[Technical]]></category>
		<category><![CDATA[2.4Ghz]]></category>
		<category><![CDATA[Antenna]]></category>
		<category><![CDATA[DSSS]]></category>
		<category><![CDATA[FHSS]]></category>
		<category><![CDATA[Radio]]></category>
		<category><![CDATA[Transmitter]]></category>
		<guid isPermaLink="false">https://www.mpba.org.uk/?p=10355</guid>

					<description><![CDATA[<p>Spread Spectrum Radios Welcome to the 2.4GHz spread spectrum radio revolution! No other advancement in RC radio technology has changed our hobby in such a profound and positive way. As big as PCM was – it doesn’t come close to the freedoms that all spread spectrum radios have. Interference issues are more or less all gone! No more frequency conflicts! [...]</p>
The post <a href="https://www.mpba.org.uk/2019/01/20/2-4ghz-radio/">2.4Ghz Radio</a> first appeared on <a href="https://www.mpba.org.uk">Model Power Boat Association</a>.]]></description>
										<content:encoded><![CDATA[<h4>Spread Spectrum Radios</h4>
<p>Welcome to the 2.4GHz spread spectrum radio revolution! No other advancement in RC radio technology has changed our hobby in such a profound and positive way. As big as PCM was – it doesn’t come close to the freedoms that all spread spectrum radios have.<br />
Interference issues are more or less all gone! No more frequency conflicts! No more Worries!<br />
Actually, the RC radio world has been rather slow to adopt 2.4GHz spread spectrum technology considering it has been commercially available since the 90’s with cordless phones, cell phones, and later wireless computer technologies such as Wi-Fi and now Bluetooth. In fact, spread spectrum was co-invented way back during WWII to prevent radio signal jamming of torpedoes by a famous actress of the day <a href="http://www.women-inventors.com/Hedy-Lammar.asp" target="_blank"><u>Hedy Lammar</u></a></p>
<p><!--The main idea behind spread spectrum is to spread the radio transmission out over a wider range of the radio spectrum - thus the name <strong>SPREAD SPECTRUM</strong>. This makes a spread spectrum signal much less likely to run into interference or jamming issues that are common with all narrow band radio transmissions. 

Even many spread spectrum radios all transmitting at the same time are very unlikely to interfere with each other as the spread of radio signals are random, changing, or coded. In most cases any signal conflict happens for such a brief moment, you never even notice it. 
<img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/futaba_16sz.jpg" alt="Futaba 16SZ" width="150" class="size-full wp-image-10363" srcset="https://www.mpba.org.uk/wp-content/uploads/2019/01/futaba_16sz.jpg 300w, https://www.mpba.org.uk/wp-content/uploads/2019/01/futaba_16sz-150x150.jpg 150w, https://www.mpba.org.uk/wp-content/uploads/2019/01/futaba_16sz-90x90.jpg 90w, https://www.mpba.org.uk/wp-content/uploads/2019/01/futaba_16sz-75x75.jpg 75w" sizes="(max-width: 300px) 100vw, 300px" />


<h4>How Does A Spread Spectrum Radio System Work?</h4>


There are essentially two different types of spread spectrum technologies that today's 2.4GHz RC radios use... FHSS & DSSS. 


<h4>FHSS:</h4>


FHSS is exactly how that first WWII spread spectrum system worked. 
Frequency hopping, as the name suggests, transmits within a specific frequency band (such as 2.4 GHz),  but changes the precise frequency of the transmission hundreds of times a second. It's sort of like switching between channels on your TV (channel hopping) if the same show was on several different channels at the same time and you were trying to avoid any adverts for a commercial free watching experience. The commercials in the TV example here are interference.
For FHSS to work, the receiver has to know the frequency changing pattern so it can hop to the different frequencies in the same order and time frame as the transmitter does. The time spent on each specific frequency is so short, even if there was interference on several of the frequencies, it changes so quick, you wouldn't detect it.
FHSS theoretically has better interference immunity than DSSS as more channels are used to hop around on but the other hand a FHSS only RC radio would have very poor/limited range due to something called "Process Gain". Even radio brands that "market" their radios as using FHSS technology are not telling us the whole story since they also use DSSS. All our spread spectrum RC radios use DSSS technology. Some combine it with FHSS, that is all.
<img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/graupner_mc26.jpg" alt="Graupner MC26" width="150" class="size-full wp-image-10362" srcset="https://www.mpba.org.uk/wp-content/uploads/2019/01/graupner_mc26.jpg 300w, https://www.mpba.org.uk/wp-content/uploads/2019/01/graupner_mc26-150x150.jpg 150w, https://www.mpba.org.uk/wp-content/uploads/2019/01/graupner_mc26-90x90.jpg 90w, https://www.mpba.org.uk/wp-content/uploads/2019/01/graupner_mc26-75x75.jpg 75w" sizes="(max-width: 300px) 100vw, 300px" />

<h4>Direct Sequence Spread Spectrum DSSS:</h4>


Unlike frequency hopping, direct sequence as the name suggests uses random PN code sequences and picks one or more pseudo randomly selected frequencies out within the band (such as 2.4 GHz).
The idea is with several randomly selected frequencies, along with random code sequences, it's very unlikely all of them would ever experience interference at the exact same time within the unique code sequence. Using our TV example from above, DSSS would be somewhat similar to watching several TV's with the same show on each TV all on different channels.
 
At any one time, adverts will be on some of the channels, but never on all of them at the same time allowing you to watch your show commercial (interference) free by simply looking at (processing) all the TV images and ignoring any that were commercials. This brings us to DSSS main contribution our hobby - improved radio range. I touched on Process Gain above in the FHSS discussion, but this is why DSSS technology must be used in all 2.4GHz RC radio's regardless of brand.
DSSS is capable of high bit processing speeds and the higher the bit process rate, the greater that range can be with a set amount of transmitter output power (which by the way is pretty low for off the shelf RC radios). It's not that a DSSS RC radio signal will travel any further out than the same powered signal using FHSS or just plain old 2.4GHz noise of the same power level; but due to the higher bit processing rate, it can process and extract more clean data packets out of that noisy environment - even as the signal gets weak at extended ranges.    
These are very, very basic explanations of both spread spectrum methods and for most of us, it's simply enough knowing that the systems work,  and work well. 
The video below also provides an easy to understand explanation of how DSSS works.

<center>

<h5>Spektrum DSMX Video

<h5>
<a href="https://youtu.be/aZGcyuezMik" target="_blank"><img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/dsss_video.jpg" alt="DSSS Video"></a></center>


<h4>2.4GHz Limitations</h4>


You should know by now almost nothing in this world is perfect and spread spectrum radios are no exception. As I mentioned earlier, transmitting and receiving in the 2.4GHz high frequency range certainly gets you out of a fair amount of naturally occurring RF (radio frequency) noise that occurs below 300 MHz. 
You have probably also noticed that all 2.4GHz devices from cordless phones, WiFi routers, and of course RC spread spectrum radios have very short antennas. This is because the frequency or wave length is so short, a short antenna is all that is required to transmit and receive 2.4 GHz. This has made the long unsightly and usually difficult to route RC receiver antenna wire a thing of the past. It has also eliminated the long telescoping antenna that would always get bent on the RC radio. 
So what’s the issue? 
Blocked and reflected signals. 
Unlike the longer wave lengths used in 27-75 MHz RC radios that pass through almost anything, 2.4GHz short wave lengths are easy absorbed or reflected by many objects just like a light wave. Absorption and reflection of the 2.4GHz signal by parts of the model could lead to fail-safe lock out control loss if the signal is not strong enough for the receiver to hear or identify if from shielding or reflecting. 
This is not so much of an issue with fiberglass hulls; but it certainly can be a problem for hulls that use carbon fibre. 
<img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/aurora_9x.jpg" alt="Aurora 9X" width="150" class="size-full wp-image-10361" srcset="https://www.mpba.org.uk/wp-content/uploads/2019/01/aurora_9x.jpg 300w, https://www.mpba.org.uk/wp-content/uploads/2019/01/aurora_9x-150x150.jpg 150w, https://www.mpba.org.uk/wp-content/uploads/2019/01/aurora_9x-90x90.jpg 90w, https://www.mpba.org.uk/wp-content/uploads/2019/01/aurora_9x-75x75.jpg 75w" sizes="(max-width: 300px) 100vw, 300px" />


<h4>The Solution… Diversity</h4>

 
By mounting at least two receiver antennas in different locations and orientations within the model (or on the exterior or carbon models), even a couple inches apart at a 90 degree angle to each other; pretty much ensures at least one of these receiver antennas will always “see” a clear & strong signal.
By having two or more receiver antennas placed in different orientations, no matter how the model is orientated, one of the antennas will have enough longitudinal exposure to "see" & receive the radio waves from your radio's transmit antenna.  
 
Transmitter antennas radiate RF out of the sides of the antenna, not out the tip, the same way receiver antennas receive RF along their length. This is why you will often see people driving with their 2.4 GHz antenna bent sideways on the radio.
When the antenna is straight, there is a null zone out the tip where the RF energy is not that strong; so if you always fly with the tip on the antenna pointed directly towards the model, you are going to limit your range. Bend it sideways and more RF energy reaches the model; Remember, there is that null zone of weak RF energy out the tip of the antenna so as the model travels a long way downrange inline with the tip, it's going to be coming into that null zone. 
<img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/multiplex_sx16.jpg" alt="Multiplex SX16" width="150"class="size-full wp-image-10360" srcset="https://www.mpba.org.uk/wp-content/uploads/2019/01/multiplex_sx16.jpg 300w, https://www.mpba.org.uk/wp-content/uploads/2019/01/multiplex_sx16-150x150.jpg 150w, https://www.mpba.org.uk/wp-content/uploads/2019/01/multiplex_sx16-90x90.jpg 90w, https://www.mpba.org.uk/wp-content/uploads/2019/01/multiplex_sx16-75x75.jpg 75w" sizes="(max-width: 300px) 100vw, 300px" />


<h4>Dual Diversity RC Radio Antennas</h4>


This is why the latest generation of spread spectrum radios sometimes use two antennas on the radio (one pointing up vertically and one in the back handle positioned 90 degrees horizontally). Just like having dual receiver antennas placed in different orientations onboard the boat to improve diversity; doing the same thing with the transmitter antenna also improves diversity. With this arrangement, you don't have to worry about which way the radio antenna is pointed.
When the boat is directly in front of you, the horizontal antenna will be proving the most RF energy back to the model. As the model travels along the lake to the left or right, now the model will be seeing the most RF energy from the vertical antenna.

<strong>Q. Is it true that 2.4GHz is immune to interference?</strong> 
A. It is true that you can't be blocked by another 2.4GHz radio control system but there is still always a chance that other forms of interference can cause you to lose control of your model. The 2.4GHz band is used by a very wide range of other electronic equipment from wireless internet to microwave ovens. There's no guarantee that one of these other devices won't interfere with your RC set. 
<strong>Q. Are there disadvantages to a module-based 2.4GHz system?</strong> 
A. There are some disadvantages to using a module based system over a totally 2.4Ghz one. The newer non-module-based 2.4GHz systems often offer higher resolution and faster response. The JR native 2.4GHz systems also offer a unique feature (Model Match) that eliminates the risk of running with the wrong model memory selected in your transmitter. 
<strong>Q. Can I use my existing servos with a new 2.4GHz system?</strong> 
A. Yes, all of the currently available 2.4GHz systems are compatible with conventional (analog or digital) servos. There is talk of a new generation of totally digital servos becoming available specifically for advanced Spread Spectrum RC gear but nothing has yet been seen. The only exception to this is that some Hitec digital servos may not work reliably (or at all) with some Futaba FASST receivers due a lower than expected voltage on the signal line. 
<strong>Q. What causes lockouts on 2.4GHz?</strong> 
A. Spread spectrum radio sets work in a way very similar to PCM ones in the way they respond to strong interference. If you're unlucky enough to experience interference so strong that the link between transmitter and receiver is lost, your receiver will enter "hold/lockout" mode and then go to failsafe mode (if set). 
The cause of such a lockout/failsafe resets can be almost anything including, but not just limited to, interference. In fact, in the case of spread spectrum systems, experience has shown that lockouts are far more likely to be caused by inadequate batteries in the model or bad installation. 
<strong>Q. Should I switch to 2.4GHz now or wait?</strong> 
A. this depends very much on your own situation. If you've never had a problem with your existing narrowband RC system and have no problems with frequency control at your club lake then there's no reason why you should rush out and buy a 2.4GHz spread spectrum set. However, if you do live in an area where interference on your existing set is not uncommon, or if there are long queues for frequency pegs then the move might be worthwhile. 
If you're just starting out in the hobby and don't yet have any RC gear then it probably makes sense to go straight to 2.4GHz. 
<strong>Q. Why are good receiver batteries so important on 2.4GHz?</strong> 
A. Inside every spread spectrum receiver are an array of tiny computer chips that must perform millions of complex instructions without mistakes every second. In order to function reliably, these computer chips require a steady stream of electricity. If that steady stream is interrupted, even for a tiny fraction of a second, the computers can crash or stop working briefly. 
This means that if your receiver batteries, BEC or regulator aren't up to scratch then you will almost certainly have real problems with your new 2.4GHz radio. 
Unless you're running with servos that can't handle the extra voltage, it is strongly recommended that you use a 5-cell receiver pack (6V) or even (6.4V) to further reduce the risk of voltage-related receiver problems. 
Many of today's hi-torque servos can draw very high amounts of current and if your battery isn't up to the task, this can cause the voltage they deliver to be drastically reduced. Should that voltage drop below the 4.5V that some receivers require to function, a lockout or reboot may result. Remember that when the computer in your 2.4GHz receiver crashes, it's quite likely your boat will also crash. Good batteries of adequate capacity and well-charged are absolutely essential to safe running. 
<strong>Q. Can I use a 2.4Ghz system in my carbon boat</strong> 
A. Unfortunately carbon acts as a pretty good shield against 2.4GHz radio transmissions. This means that if you put a 2.4GHz receiver inside a carbon-fibre hull, it will be affected. 
Most 2.4GHz receivers such as those from Futaba have extended antennas that make it easier to route them through to the CF he outside world. It's still very important to make sure that at least one antenna is visible from every angle.
--></p>
<h3>Read the full article on :<br />
<a href="https://www.rchelicopterfun.com/spectrum-radios.html" target="_blank"><strong><u>www.rchelicopterfun.com</u></strong></a></h3>
<p><a href="https://www.mpba.org.uk/posts"><u>Back to News Articles</u></a> | <a href="https://www.mpba.org.uk/category/technical/"><u>Other Technical Articles</u></a> </p>The post <a href="https://www.mpba.org.uk/2019/01/20/2-4ghz-radio/">2.4Ghz Radio</a> first appeared on <a href="https://www.mpba.org.uk">Model Power Boat Association</a>.]]></content:encoded>
					
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		<title>All about LiPos</title>
		<link>https://www.mpba.org.uk/2019/01/15/all-about-lipos/</link>
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		<pubDate>Tue, 15 Jan 2019 11:52:21 +0000</pubDate>
				<category><![CDATA[Technical]]></category>
		<category><![CDATA[batteries]]></category>
		<category><![CDATA[cells]]></category>
		<category><![CDATA[charging]]></category>
		<category><![CDATA[safety]]></category>
		<guid isPermaLink="false">https://www.mpba.org.uk/?p=10196</guid>

					<description><![CDATA[<p>Why Are LiPo Batteries So Popular? LiPo batteries, short for Lithium Polymer battery, are a type of rechargeable battery that has taken the electric RC world by storm, especially for planes, helicopters, multi-rotor/drones and Fast Electric boats. They one of the reasons electric propulsion is now a very viable option over fuel powered models. LiPo batteries have many things going [...]</p>
The post <a href="https://www.mpba.org.uk/2019/01/15/all-about-lipos/">All about LiPos</a> first appeared on <a href="https://www.mpba.org.uk">Model Power Boat Association</a>.]]></description>
										<content:encoded><![CDATA[<h3>Why Are LiPo Batteries So Popular?</h3>
<p>LiPo batteries, short for Lithium Polymer battery, are a type of rechargeable battery that has taken the electric RC world by storm, especially for planes, helicopters, multi-rotor/drones and Fast Electric boats.<br />
They one of the reasons electric propulsion is now a very viable option over fuel powered models.<br />
LiPo batteries have many things going for them that make them the optimum battery choice over conventional rechargeable battery types such as NiCad, or NiMH.<br />
<!--

<h3 id="pros">RC Li-Po Battery Pros</h3>




<ul>


<li>LiPo batteries are light weight and can be made in almost any shape and size.</li>




<li>LiPo batteries have large capacities, meaning they hold lots of energy in a small package (high energy density).</li>




<li>LiPo's are very good at maintaining a consistent voltage/power output as they discharge. The voltage/power drop however when they are reaching a fully discharged state is very fast (and damaging) when compared to NiCad, NiMh, or PB.</li>




<li>LiPo batteries have high discharge rates to power the most demanding electric RC aircraft and vehicles. LiPo's also allow for fairly high charge rates so recharging in an hour or less is possible.</li>




<li>Unlike NiCad or NiMh; LiPo's have no "memory-effect".</li>


</ul>


In short, Li-Po cells provide high energy storage density to weight ratios. They also give us a consistent voltage output, are capable of safe fast discharges, have quick recharge times, and can be configured in an endless variety of voltages, capacities, shapes, and sizes.
These benefits are important in any RC model, and are the reason they have become so popular.
Electric RC cars and RC Boats have been around for decades; but it wasn’t until LiPo battery technology arrived on the scene that electric planes, helicopters, and quad/multi-rotor started showing up and are now surpassing gas, turbine, and even nitro in terms of power to weight ratios.
Why is power to weight more critical with RC aircraft? Because it simply takes way more power to get something airborne. Overcoming gravity uses substantial energy over something that drives on wheels or floats on water.
<a name="cons"></a>There are a few down sides with LiPo batteries however; once again proving there is no perfect RC power solution (yet). 



<h3>RC Li-Po Battery Cons</h3>




<ul>


<li>LiPo batteries are expensive compared to NiCad and NiMH. They have come down in price over the past several years but are still quite costly.


<li>Although getting better, LiPo’s don’t have very long lifespans when used in high demand applications; perhaps only 100-300 charge cycles (much less if not cared for properly). The harder they are pushed, the shorter their life expectancy. If used gently however in low load applications (TX &amp; RX battery packs for example), they can easily last well over 500 cycles.</li>




<li>Safety issues - because of the high energy density storage coupled with the volatile electrolyte used in LiPo’s, they can burst and/or catch fire when mistreated.
Because of this fire danger, RC LiPo's are classified as dangerous goods now by most shipping facilities worldwide making shipping difficult, expensive, or even impossible for all but the smallest capacity LiPos.</li>




<li>LiPo batteries require unique and proper care if they are going to last for any length of time more so than any other battery technology used in RC. Charging, discharging, storage, and <a name="construction"></a>temperature all affect the lifespan – get it wrong and a LiPo is garbage in as little as one mistake!</li>


</ul>




<h3>LiPo Construction</h3>


Before we start talking about the actual care & ratings of LiPo RC batteries, we should go over the basics first.
Feel free to skip down the page if you don’t care about the actual make up of a lithium polymer battery and just want to know what to look for when buying them, how to properly care for them, and get the most possible life expectancy out of them.
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Almost every RC LiPo battery cell is packaged in a flexible plastic pouch, coincidentally called a "pouch cell".
The picture to the left shows both a single pouch cell, along with three of the cells combined to create a typical 3 cell (3S) LiPo RC battery pack. 
Pouch cells are the perfect solution for building multi-celled battery packs because the flat pouch cell can be stacked with no wasted air spaces like found within round celled battery packs.
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Since LiPo’s use this light weight plastic pouch instead of a metal can, less weight is the result making pouch celled LiPo’s the preferred choice in weight conscious RC applications.
By contrast, heavier canned lithium cells such as the very popular Li-Ion 18650 cells that are used in everything from cordless power tools, to Tesla Motor's current battery packs, weigh in at 20% or more than similar capacity LiPo pouch cells.
These LiPo pouch cells also allow for more thermal expansion and even gassing (electrolyte decomposition) due to the flexible pouch over a metal can that most Li-Ion cells are encapsulated. So, they can also be considered as a safety feature to some extent.

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<img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos3.png" alt="Inside a Lipo" width="200" class="size-full wp-image-10209" />The "Guts" Inside a LiPo Cell
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If you ever open up a LiPo pouch cell, this is what you'll find - A long piece of very thin white plastic micro porous film (the polymer), with the thin lithium carbon coated aluminium & copper anode & cathode electrodes laminated in an alternating pattern on the front and back side of the polymer separator film.
This long film (over 7 feet long in the case of this 5000 mAh cell), is folded accordion style back and forth upon itself resulting in an alternating anode/cathode stacking with the the continuous thin layer of polymer separator sandwiched between them.
This entire folded cell matrix is placed & sealed into the soft plastic pouch, and will be saturated with a greasy/gel like solvent based lithium ion infused organic electrolyte; which incidentally has a very sweet solvent smell.
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If you ever smell that unmistakable sweet solvent like odour from a lipo battery pack, it has a leaking cell and should not be used under any circumstance!
Before the final heat sealing of the pouch, it is pressed under a fair amount of pressure to ensure maximum contact is obtained between the polymer separator film and the anodes and cathodes. The tighter this lamination between layers is, the better the ion transfer efficiency and lower the internal resistance of the battery.
This pressing of the cell just before final sealing also removes any remaining air within in the cell. Low humidity & clean room manufacturing environments are also very important which adds to the manufacturing costs of lithium batteries.

<center><strong>Here's a good video of the processes involved in manufacturing LiPo cells & packs.</strong>
<a href="https://youtu.be/6vBH6zlrXuM" target="_blank"><img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipo_video1.jpg" alt="LiPo Manufacturing" class="size-medium wp-image-10217"></a></center>

<strong>Hard Case vs Soft Case RC LiPo Batteries</strong>
As shown in that manufacturing video above and in the photo below; hard case LiPo's use a hard plastic shell to house the soft plastic LiPo pouch cells of the battery pack.
[caption id="attachment_10227" align="alignnone" width="300"]<img loading="lazy" decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos5-300x175.png" alt="Hard case LiPo" width="300" height="175" class="size-medium wp-image-10227" srcset="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos5-300x175.png 300w, https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos5.png 500w" sizes="auto, (max-width: 300px) 100vw, 300px" /> Hard case LiPo[/caption]
This gives them added protection from moderate impacts and rough use that often occurs with ground RC models such as boats, cars and trucks.
Naturally this is model dependent as some RC cars and trucks offer good physical battery protection. This is also application dependent; racing with other models is likely to see more "impact" events for example.

Many hard-cased packs as also shown in that photo have built in bullet connectors within the case to accept the main power and balance wiring. 
Fast electric racing boats however, generally use soft case RC LiPo batteries. 
[caption id="attachment_10230" align="alignnone" width="300"]<img loading="lazy" decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos6-300x210.png" alt="Soft case LiPo" width="300" height="210" class="size-medium wp-image-10230" srcset="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos6-300x210.png 300w, https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos6.png 500w" sizes="auto, (max-width: 300px) 100vw, 300px" /> Soft case LiPo[/caption]
As shown with the above soft cased LiPo, the cells are simply encased in a light weight shrink wrap to create the battery pack. There may or may not be a thin, light weight layer of foam protection also wrapped around the pack before the shrink wrap is applied.
Both power and balance wiring is soldered direct to the cells within the pack further reducing weight and avoid more failure prone connection points. 
The main advantage to a soft case is obvious - less weight and a smaller form factor as there is no bulky case around the cells.
The other advantages with soft cased RC LiPo batteries are you can see when they are puffed (which will be covered later on in the article). Hard cased packs on the other hand can have puffed cells totally hidden within the case, but the hard case will usually burst when the puffing gets bad enough. LiPo cells enclosed in thin heat shrink also have moderately better heat <a name="ratings"></a>dissipation over ones that are enclosed in a hard case. 



<h3>RC LiPo Battery Ratings</h3>


These are the 4 main rating numbers you will see on the Li-Po battery:


<ul>


<li>Voltage</li>




<li>Capacity</li>




<li>Charge Rate</li>




<li>Discharge Rate</li>


</ul>


[caption id="attachment_10233" align="alignnone" width="300"]<img loading="lazy" decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos7-300x199.png" alt="LiPo Ratings" width="300" height="199" class="size-medium wp-image-10233" srcset="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos7-300x200.png 300w, https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos7.png 500w" sizes="auto, (max-width: 300px) 100vw, 300px" /> LiPo Ratings[/caption]



<h3>Typical RC LiPo Battery Rating Numbers</h3>


<strong>1. Cell Count / Nominal Voltage</strong>
Unlike conventional NiCad or NiMH battery cells that have a nominal voltage of 1.2 volts per cell, LiPo battery cells have a nominal voltage of 3.7 volts per cell.
The benefit here is fewer cells can be used to make up a battery pack and in some cases on smaller models; a single 3.7 volt LiPo cell is all that is needed to power the motor and electronics.
What is "nominal voltage"? Nominal voltage is usually referred to as the "resting voltage" of the battery cell or battery pack. There are exceptions of course in this determination. That voltage however is not the fully charged voltage of the cell (which is as high as 4.2V), nor is it the 50% storage voltage (3.85V), or even the 80% discharged state resting voltage (apx. 3.75V).
just think of 3.7 volts as the guide number used to determine the voltage value you see printed on the LiPo battery pack sticker. 

Other than the smallest of electric RC models, RC LiPo battery packs will have at least two or more cells hooked up in series to provide higher voltages. For larger RC models that number can be as high as 6 cells and even more for larger birds or HV (high voltage) applications.

Here is a list of LiPo RC battery pack "nominal" voltages with cell counts. If you are wondering what the 1-14S in parenthesis means; it's the way battery manufacturers indicate how my cells hooked in series(S)  the battery pack contains. Fully charged voltage of the packs is the last number.


<div style="background-color:powderblue;">3.7 volt battery = 1 cell   x 3.7 volts (1S) 4.2V
7.4 volt battery = 2 cells x 3.7 volts (2S) 8.4V
11.1 volt battery = 3 cells x 3.7 volts (3S) 12.6V
14.8 volt battery = 4 cells x 3.7 volts (4S) 16.8V
18.5 volt battery = 5 cells x 3.7 volts (5S) 21.0V
22.2 volt battery = 6 cells x 3.7 volts (6S) 25.2V
29.6 volt battery = 8 cells x 3.7 volts (8S) 33.6V
37.0 volt battery = 10 cells x 3.7 volts (10S) 42.0V
44.4 volt battery = 12 cells x 3.7 volts (12S) 50.4V
51.8 volt battery = 14 cells x 3.7 volts (14S) 58.8V</div>


You may run across packs or cells hooked up in parallel to increase the capacity. This is indicated by a number followed by a "P". Example: 2S2P would indicate two, two celled series packs hooked up in parallel to double the capacity (2S2P is actually a popular configuration in high capacity LiPo receiver packs).
So, those are the voltages you need to know and each RC model or more specifically, the motor/speed controller combination will indicate what voltage is required for correct operation/RPM.
This number has to be followed to the letter in most cases since a change in voltage equates to a change in RPM and will require changing the gearing but more likely the motor to a higher or lower KV rating. If a model calls for a 3 cell (3S) 11.1 volt battery – lets just say that is what has to be used.  

Many people new to electric get confused by brushless electric motor ratings, specifically the kv rating thinking kv = kilo-volts (1 kV = 1000 volts).
This is not the case at all. The kv rating of a brushless motor refers to how many RPM it turns per volt.
An example might be something like a 1000kv motor with a voltage range of 10 - 25 volts. That would mean this motor will turn at about 10,000 RPM @ 10 volts up to around 25,000 RPM @ 25 volts.

<strong>2. Capacity</strong>
Capacity indicates how much power/energy the battery pack can hold and is indicated in milliamp hours (mAh), at least on smaller RC packs. This is just the standard way of saying how much load or drain (measured in milliamps) you can put on your battery for 1 hour at which time the battery will be fully discharged.
For example, an RC LiPo battery that is rated at 1000 mAh would be completely discharged in one hour with a 1000 milliamp load placed on it.
If this same battery had a 500 milliamp load placed on it, it would take 2 hours to drain down. If the load was increased to around 15,000 milliamps (15 Amps) the time to drain the battery would be only about 4 minutes.
Note, as the discharge rate increases, the capacity of a battery actually becomes less than stated due to efficiency losses; but in our discussion here, we are keeping things simple and "linear" 
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As you can imagine for an RC model with that kind of current draw, it would be very advantageous to use a larger capacity battery pack such as a 2000 mAh pack. This larger pack used with a 15 amp draw would double the run time to about 8 minutes. It's not quite that simple, and there are other considerations to be aware of which will be covered, but you get the idea. 
The main thing to get out of this is if you want more run time; increase the capacity of your battery pack
Unlike voltage, capacity can be changed around to give you more or less run time.
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[/GDC_row]Naturally because of size & weight restrictions, you have to stay within a certain battery capacity range seeing that the more capacity a battery pack has, the larger and heavier it will be.
Think of increasing the RC Lipo battery capacity similar to putting a larger fuel tank in the RC vehicle

<strong>3. Maximum Charge Rate</strong>
This is the highest charge current rating the manufacturer states the battery can be charged at safely. 
A 5C charge rate as shown on our example battery, would mean you can safely charge that battery at 5 times its capacity. With that 5300 mAh pack example above, the calculation is 5 x 5300 mA = 26,500 mA or 26.5 Amps - huge! 
Please note however, charging at maximum rates will shorten battery life as is discussed further down this page in the LiPo charging calculation section. This is a safe maximum number, not a best for maximum life number in other words.
Lower charge rates are always better for increasing LiPo battery life!

<strong>4. Discharge Rate</strong>
This one is probably the single most over rated & misunderstood of all battery ratings.
Discharge rate is simply how fast a battery can be discharged safely while remaining healthy.
Remember that ion exchange thing further up the page? Well the faster the ions can flow from anode to cathode in a battery will indicate the discharge rate. 
A battery with a discharge rating of 10C would mean you could safely discharge it at a rate 10 times more than the capacity of the pack, a 15C pack = 15 times more, a 20C pack = 20 times more, and so on.
Using a 1000 mAh battery as an example; if it has a 20C discharge rating, that would mean you could pull a maximum sustained load up to 20,000 milliamps or 20 amps off that battery (20 x 1000 milliamps = 20,000 milliamps or 20 amps).
From a purely theoretical time stand point, this equals 333 mAh of draw per minute so the 1000 mAh pack would be completely exhausted in about 3 minutes if it's exposed to the maximum rated 20C discharge rate the entire time.
Calculation as follows: 20,000 mA divided by 60 minutes = 333 mAh which is then divided into the 1000 mAh capacity of the pack giving us 3.00 minutes).
Most RC LiPo Battery packs will show the continuous C rating and usually a maximum burst C rating as well. A burst rating indicates the battery discharge rate for short bursts (a few seconds maximum) of extended power. An example might be something like "Discharge rate = 25C Continuous/50C Bursts".
The higher the C rating, usually the more expensive and even slightly heavier the battery gets. This is where you can save some money, and maybe even a little weight.
Getting an extremely high discharge rated pack when there is no way you could possibly pull the full amount of power is not required but it won't hurt either.
The most important thing is you can't go with too low a discharge C rating or you will damage your battery and possibly your ESC (electronic speed control).
Just like the maximum charge number, the maximum discharge number is what the manufacturer deems is safely possible, but not at all what will give you the best life. 
So how do you know what C rating to get when purchasing your LiPo RC Battery Pack?
The easy answer most will give is to get the largest C rating you can... If money is no object.
However, for less intense applications (Not racing) drawing less current; stretching your RC battery budget by purchasing lower C rated packs so you can get a few extra packs makes more sense. 
All this said, Li-Po packs are coming down in price all the time. If you find a 35C pack for the same price as a 25C when that is all you need, go for the 35C pack - it should run cooler and have a longer life span. Like most things, pushing a Lipo pack hard close to its limits will wear it out and reduce its overall lifespan (by a large degree in some cases).
If however you get a pack with a C discharge rating at least double of the maximum you intend to pull out of it; with proper care, there's no reason you shouldn't be able to get 300 charge and discharge cycles out of it with average degradation.
As an example, suppose your helicopter uses a motor and ESC both rated at a maximum of 100 Amps, and it uses a 4000 mAh (4 Ah) battery. What C rating should be considered using my double method?
Again, it depends on how hard you drive. 

<strong>Using Pack Temperature to Gauge Discharge C Rating</strong>
Lastly, taking a temperature reading of your packs after running them is another good way to gauge if you're using a high enough C rating. I'm afraid to say it, but just because a pack says it is rated at 30C doesn't necessary mean it is in real world applications.
Realistically, C ratings are somewhat meaningless because they are not verifiable. On top of that, as packs age, their internal resistance increases which lowers the C rating and makes them run warmer. 
The general rule is if you can't comfortably hold a LiPo pack tightly in your hand after using it, it's way too hot! This equates to anything higher than about 50C (122F).
That is probably still too warm. Nothing higher than 40C (about 104F) is what we consider safe unless it's also very hot outside as well. So, if you find your packs are getting warmer than this, it's a good bet you should consider moving up to a higher discharge rating for your next LiPo pack/s.
Leaving your packs in the car on a hot sunny day can certainly heat them up well past 40C as well. Internal or external heat - both have the same negative effect, hot LiPo's are miserable and <a name="discharging"></a>they won't last long.



<h3>Over Discharging LiPo's</h3>


The Most Common & Destructive Mistake Made!
Okay, if there is only one thing you get out of this entire page, that is to understand how damaging it is to over-discharge a LiPo battery.
LiPo battery cells/packs will heat up fast and be irreversibly damaged when over-discharged under load. The larger the load, the worse the damage. 
The over-discharged threshold value to remember is never lower than 3 volts per cell!
Even if you have a 60C pack and can only draw one quarter that amount of power, if you push it hard right down to 3 volts per cell under load - it will become very warm/hot and will shorten its life substantially. You may even boil off some of the electrolyte causing the pack to "puff" (more on battery puffing further down the article). 
Most ESC (electronic speed controls) have what is known as LVC (low voltage cut-off). This is a safety feature that is supposed to prevent LiPo's from being over discharged past 3.0V per cell during use. LVC is however nothing more than a last-ditch effort to avoid maximum battery harm and certainly not something to rely on.
If you drive all the time to LVC, when the ESC either powers down or reduces power to the model, your RC LiPo batteries will live very short lives. Even when the LVC is set to 3.2V per cell under load, that is still likely over discharging the battery and causing harm.
Simply don't trust LVC for safe and long RC LiPo battery life as voltage under load is not a good indicator of state of charge in a LiPo battery. Loads can vary as well, and that too gives erroneous states of charge voltage readings.
So how do you know when to stop flying, driving, or boating?
THE 80% LIPO BATTERY RULE TO THE RESCUE!
A very good rule to follow here is the "80% rule". This simply means that you should never discharge a Li-Po pack down past 80% of its CAPACITY to be safe (80% discharged in other words).
For example, if you have a 2000 mAh LiPo pack, you should never draw more than 1600 mAh out of the pack (80% x 2000). This is assuming a healthy pack as well that has the full 2000 mAh capacity (as packs age, their capacity drops).

This again is where computerized chargers pay for themselves many times over, so you can see how much capacity the battery takes allowing you to adjust your flight times accordingly to stay within that 80% rule to get the most life out of your pack.
If you don't have a computerized charger to confirm the amount of capacity, another good indicator is to measure the open circuit voltage (no load voltage) of the pack or individual cells right after a flight/drive with a digital volt meter or other similar digital voltage measuring device. An 80% discharged LiPo cell, will give an approximate open circuit voltage of about 3.73 to 3.75 volts.
A 3S LiPo pack therefore would show about 11.22 volts after a flight when it's about 80% discharged, a 6S pack would be in the 22.44 volt region. The longer you wait after the flight/drive, the less accurate this voltage method of determining an 80% percent discharge works because as the pack rests after the flight, the resting open circuit voltage recovers slightly, perhaps up to 3.78 - 3.80 volts or so.
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You can use these inexpensive LiPo battery monitors after your run to ensure you're not over discharging my packs much past 80%. They are also very useful to quickly identify fully charged and discharged packs when you get them mixed up by mistake, so you don't accidentally put a discharged pack in your boat thinking it was fully charged. It doesn't take much to get packs mixed up. You just plug the gadget into your balance plug on your LiPo battery after the run and it shows the voltage of each individual cell in sequence, followed by the full voltage of the LiPo battery pack.
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Voltage readings under load give unreliable state of charge accuracy because loads are always changing which cause the Li-Po battery voltage to dip and spike as well. 
That said, if you have telemetry to monitor real time battery voltage - USE IT!
Telemetry is now offered on more and more computerized RC radios and is coming down in cost every year it seems. It's such a wonderful tool we now have that will warn you if a cell in your pack is taking a dump during the run or the pack is draining unusually fast for some weird reason; both of which timing won't catch.
Lastly, you may have simply put a discharged pack in your boat thinking it was fully charged, and telemetry will save the day. 
<a name="overdischarge"></a>Timing, telemetry, and capacity during charging, will ensure your LiPo packs are rarely being over discharged. 



<h3>"I Just Over Discharged My LiPo - Is It Permanently Damaged Now? Can I Still Use It?"</h3>


There are no hard rules here. More times than not, yes, the battery will be damaged. So much depends on the quality of the battery, size/capacity of the battery, how it was being used when it got over discharged, and how long it has sat in an over-discharged state. 
For example, if you were driving and sucking a fair amount of current when your Li-Po dropped to, or under 3 volts per cell, it's pretty much a given that the cell/battery has had a large amount of its usable life just sucked out of it. It may not even be safe to use again. The larger capacity the battery and higher the current draw, the more likely damage will occur from the heat and gassing that's produced when over-discharging. Gassing will be covered shortly.
On the other end of the "abuse spectrum", if you over-discharge a smaller capacity LiPo battery down with very little current, it may be okay. Again, it all comes down to how much heat is generated when it's being over-discharged. The more heat, the worse the damage. 
If you accidentally left a LiPo RX (receiver) battery powered up for several days (sipping milliamps), it will die. Stone cold dead - zero volts! Paper weights with no voltage potential <a name="resistance"></a>whatsoever.



<h3>Li-Po Battery Internal Resistance</h3>


Another rating???
Sort of... More of a measurement to be exact; but one that could be considered a rating in terms of cell performance, efficiency, and what's important to many of us - health!
Internal resistance of both the battery and the individual cells within the battery is one of the very best ways to monitor your RC LiPo battery's condition both when new and as it ages.
As far as I'm concerned, internal resistance of your LiPo's is one of the most important data sets you can monitor in this hobby, yet it's rarely discussed.
A very simplified way to think of internal resistance is how efficient the battery pack (and cells within the pack) are at flowing power from the battery to your model. The higher the internal resistance, the less efficient the pack is.
Just think of it in the same context as putting a big stinking resistor between your battery and your ESC/motor. The higher the resistance is, the larger the voltage drop will be, and the more the resistor (the battery in other words) will heat up, and the slower your motor will run.  
Most decent higher capacity and higher discharge rated LiPo cells will have very low amounts of internal resistance, numbers of 2 to 6 milliOhm's (0.002 to 0.006 Ohm's) of internal resistance when brand new are typical. Smaller micro sized LiPo cells will have higher resistances. It's not unusual for example to measure internal resistance numbers in the region of 200 milliohms on smaller 100 to 200 mAh micro park flyer LiPo cells when they are brand new.
In short, the smaller the capacity, the higher the internal resistance.
To calculate the total internal resistance of a series wired pack, you would then add these cell resistance numbers together. As an example, a 4S pack with each cell having 4 milliohms of resistance will show a total internal resistance of about 16 milliohms (0.016 ohms).
To calculate voltage drop of this pack, we then would use good old Ohm's law (V = I x R). A real-world current draw number for a larger electric powered RC vehicle might be around 50 Amps, so plugging that into our formula would be V = 50A x 0.016Ω giving us a voltage drop of 0.8 V.
As the LiPo pack ages, the resistance always increases, and that voltage drop will get higher and higher, causing the motor to run slower and slower. The pack will likewise run warmer and warmer and will slowly lose capacity as well.  
So, the best way to use internal resistance (if your charger supports this very useful function) is to take an IR reading of your LiPo/s when it/they are brand new.
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<img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos11.png" alt="Resistance" width="250"/>
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As seen here, you can then write that number (or the IR of all the cells in the pack) somewhere on the pack with a permanent marker so you will always have a brand-new IR base reference for that particular battery. You can then put some clear tape over the numbers, so they don't slowly rub off over time.
As this pack ages, or if you ever over-discharge it, you can simply reference how the resistance is increasing, or if one or more cells is/are getting ready to fail!
Another IR tip is to measure IR at the same temperature when you are comparing IR readings. As LiPo cells warm up, ion exchange efficiency increases, and therefore, the internal resistance decreases.
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How do you measure internal resistance?
<a name="charging"></a>This again is where good computerized chargers come into play. The good ones that support this feature will check the "IR" of each cell.



<h3>Charging LiPo Batteries</h3>


Charging RC LiPo Batteries is a topic in itself. To start, here's a short video going over the simple basics of the process on a typical "4 button" type charger (the most common type of computerized RC charger)
<cehter><a href="https://youtu.be/DMuZsfTqMK8" target="_blank"><img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos13.jpg" alt="LiPo charging"></a></center>

LiPo, LiIon, and LiFe batteries obviously have some very different characteristics from conventional RC rechargeable battery types. Therefore, charging them correctly with a charger specifically designed for lithium chemistry batteries is critical to both the lifespan of the battery pack, and your safety.
Maximum Charge Voltage and Current
A 3.7 volt RC LiPo battery cell is 100% charged when it reaches 4.2 volts. Charging it past that will shorten life substantially. In fact, the cell phone industry did a study looking at the effect of LiPo fully charged voltages in relation to cycle life. These tests were done under ideal laboratory conditions and of course the 80% depth of discharge rule was obeyed! Here are the results:
Charge to 4.1V gave over 2000 cycles.
Charge to 4.2V gave about 500 cycles.
Charge to 4.3V gave under 100 cycles.
Charge to 4.4V gave less than 5 cycles.
The RC world have reported similar results and one ongoing test seems to indicate if you set your maximum charge voltage to 4.15 volts per cell (if your computerized charge gives you that option), you should be able to get about 800 cycles (again if all the other LiPo usage rules are religiously obeyed).
More and more people are considering this 4.15 termination voltage the "sweet spot" for both performance and cycle life for RC usage. Most RC chargers don't give you that ability, but if yours does, you may want to consider it.
One caveat to this we should mention are the new generation of "high voltage" LiPo cells. There are a few manufacturers that are producing LiPo cells that can handle as high as 4.35 volts and maintain a 500 cycle life. 
No matter what your maximum charge termination voltage is, keeping each cell in the RC LiPo battery pack at that same voltage is another important rule to understand once we start talking <a name="chargers"></a>about Balancing RC LiPo batteries, so keep that in the back of your head for right now.



<h3>Use the right charger</h3>


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<img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/q200_charger.jpg" alt="Q200 Charger" width="250" />
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It is critical that you use a charger specified for LiPo batteries and select the correct voltage or cell count when charging your RC LiPo batteries if you are using a computerized charger. If you have a 2 cell (2S) pack you must select 7.4 volts or 2 cells on your charger. If you selected 11.1V (a 3S pack) by mistake and tried to charge your 2S pack, the pack will be destroyed and most likely catch fire. Luckily, all the better computerized chargers out there these days will warn you if you selected the wrong cell count.
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All LiPo battery chargers will use the constant current / constant voltage charging method (cc/cv). All this means is that a constant current is applied to the battery during the first part of the charge cycle.
As the battery voltage closes in on the 100% charge voltage, the charger will automatically start reducing the charge current and then apply a constant voltage for the remaining phase of the charge cycle.
The charger will stop charging when the 100% charge voltage of the battery pack equalizes with charger’s constant voltage setting (4.2 volts per cell) at this time, the charge cycle is completed. Going past that to 4.3 volts will shorten battery life substantially as we have already seen.
LiPo Battery Charging Current
Selecting the correct charge current is also critical when charging RC LiPo battery packs. The golden rule here remains to be "never charge a LiPo, LiIon, or LiFe pack greater than 1 times its capacity (1C)."
For example a 2000 mAh pack, would be charged at a maximum charge current of 2000 mA or 2.0 Amps. Going higher will shorten the life of the pack. Moreover, if you choose a charge rate significantly higher than the 1C value, the battery will heat up and could puff up.
Higher than 1C charge rates...
Most LiPo experts say you can safely charge at a 2C or even 3C rate on quality packs that have a discharge rating of at least 20C or more and have low internal resistances safely, but it will reduce LiPo life.
Even though there are more and more LiPo packs showing up stating 2C, 3C, 4C and even 5C charge rates; this is just indicating it's still safe to charge at those rates and not risk thermal runaway within the battery; but it really has nothing to do with actual battery life. The simple fact is constantly charging any LiPo over 1C will have an impact on its life expectancy. 
You can charge at higher than 1C rates on occasion; but always try to charge at 1C or lower rates most of the time. It all boils down to speed vs. life and your budget. If you don't mind taking some life out of your packs in favor of getting back in the air or out on the track ASAP, then charging at higher C rates might be a viable compromise for your particular needs.
We would also strongly recommend never charging over 1C if the ambient air temperature (and the pack) is over 30C (about 90F). 

<strong>The seven main things that shorten LiPo battery life are:</strong>


<ul>


<li>HEAT</li>




<li>LEAVING A LIPO FULLY CHARGED FOR SEVERAL DAYS</li>




<li>OVER DISCHARGING (voltage & current)</li>




<li>OVER CHARGING (voltage & current)</li>




<li>INADEQUATE BALANCING</li>




<li>IMPROPER STORAGE VOLTAGE (more on that shortly)</li>


<a name="balancing"></a>

<li>PHYSICAL DAMAGE (dropping, over tightening straps, prying cells apart, using too much/too strong Velcro etc.)</li>


</ul>





<h3>LiPo Battery Balancing</h3>


Finally onto RC LiPo battery balancing – what is balancing and why it's important? 
Remember the 100% charged voltage value of 4.2 volts per cell in the back of your head? Well, here is where that number comes into play. For a single cell (3.7 volt LiPo battery) you don’t have to worry about balancing since the battery charger will automatically stop charging when the 100% charge voltage of 4.2 volts is reached. 
Balancing is required however on any LiPo battery pack that has more than one cell since the charger can’t identify from different cells and know if one might be overcharged even though the total voltage of the pack indicates otherwise. 
Balancing simply ensures multi celled LiPo batteries have the cells in the pack within about 0.03 to 0.05 volts (30 millivolts) of each other, so over charging or discharging of one or more cells won’t ruin your battery pack, or become a safety concern with a large voltage difference between cells.
 
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<img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos14a.jpg" alt="Balancing" />
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Some chargers will actually show you the balancing process in real time as shown in this photo while charging a 6-cell LiPo battery with an iCharger 4010 Duo.
There are individual loads being applied to cells 1 - 5 (shown with yellow arrows) that are discharging these individual cells slightly to keep them all at the same voltage (within that 0.03 volt range). The amount of load placed on each cell is shown by the bar graph beside the voltages; the more bars, the more load is being placed on the cell.
Circled in the bottom right corner, the maximum cell imbalance voltage of 6mV is displayed. This is the difference (delta voltage difference) between cell 6 @ 3.868V, and cell 3 @ 3.874V. These numbers constantly "dance" around during the charge cycle, always trying to maintain as little delta voltage difference between them all as possible.
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<h3>RC LiPo Battery Balancing Plugs</h3>


Okay, so now you know why a RC LiPo battery has to be balanced, the question now is how do you do it?
Every multi celled RC LiPo battery will have what is called a balance plug; also called a balance tap. This plug allows individual charging or discharging of each cell in the battery pack. 
The balance plug will have one extra pin/wire than there are number of cells in the pack. A 3S (3 cells) uses a 4 pin/wire balance plug. A 4S pack would have a 5 pin plug, a 5S would have a 6 pin plug, and so on. 
Shown below is how these balance wires are connected to the individual cells of a 3S LiPo pack, allowing both charging or discharging of each cell independent of the other/s.
[caption id="attachment_10277" align="alignnone" width="300"]<img loading="lazy" decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos16-300x64.png" alt="LiPo connection" width="300" height="64" class="size-medium wp-image-10277" srcset="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos16-300x64.png 300w, https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos16.png 500w" sizes="auto, (max-width: 300px) 100vw, 300px" /> RC LiPo Battery Wiring Schematic[/caption]

<strong>How To Balance A LiPo Pack</strong>
Lipo’s can be balanced while charging the pack through the balance plug with a balancing charger. This method uses the charger to individually charge each cell and ensure the voltages are the same in each cell as they charge.
The very best way to balance and charge a LiPo battery is by using a good computerised charger with built-in balance circuitry. With this set-up, the battery is charged through the main power plug and the balance plug/tap is plugged into what is called a balance board which is in-turn plugged into the computerized charger in most cases; however, some chargers will have the different balance ports built into the charger eliminating the need for a separate balance board.
The charger then puts a load on any cell/s the are drifting past the voltage of the others keeping them all in check. Chargers with built in balance circuitry also will either automatically select the correct cell count of battery (since they detect the number of cells through the balance plug); or warn you if you have the wrong cell count selected. This feature offers one more very useful level of "idiot-proofing". 
Good computerised chargers with built-in balance circuitry, will confirm correct cell count, alter the charge & balance rates, and when balancing actually occurs in the charge cycle to ensure a "stress free" and safe charge/balance cycle that extends the useful life of the LiPo pack. 
<a name="safety"></a>This is by far the safest way to charge higher capacity multi celled LiPo's and opens up a whole new world to more advanced charging methods such as multiple pack parallel charging.



<h3>Safety</h3>


You should charge your LiPo’s in a fire safe area and never unattended. That last point is easy to print in the instructions, but rarely practical in the real world. 
Most people don’t have the time to sit down by and keep an ever watchful eye on LiPo packs charging - that is like watching paint dry. 
Here are some suggestions:
Charge larger multi celled LiPo’s directly on a concrete floor well away from any combustibles. 
Wait at least 15 minutes after using a LiPo to let it cool down before charging it. This prolongs the life of the LiPo and prevents possible overheating and damage. 
Never leave the house (preferably the room) when charging LiPo’s. 
Store all LiPo's in a metal tool chest in various compartments so if one goes up in smoke it hopefully won't take them all. Ammo boxes are also an excellent choice (remove the lid seal however). Don't trust LiPo sacks or bags at all! They are a complete waste of money for all but small packs. You can pick up surplus ammo boxes for less money and they offer superior protection. Cheaper still are hollow concrete blocks or even ceramic/clay flower pots can work nicely to if you don't mind the weight & bulk. Cement board can also be used to make custom RC LiPo battery storage containers.

An inexpensive safe charging area / storage solution - is a used BBQ. You always see these things thrown away. Rarely is the housing of the grill damaged, they are tossed out due to internal burner corrosion or something similar. They offer great fire protection and are very much a "free" LiPo safety solution. Just might be the incentive to get a nice new shiny bbq and use your old one for your LiPo's.
Lastly – Purchase an inexpensive smoke detector and mount it above the charging area & storage chest so in the unlikely event a pack bursts during a charge cycle or while in storage, the smoke detector will sound, and you will be alerted. Also have a small fire extinguisher mounted on the wall for any fire that may occur, not just a LiPo fire. This all may seem excessive, chances are it is... but after watching the video below, you may feel these are worthwhile precautions.

<a href="https://youtu.be/VswaFOrVM6I" target="_blank"><img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos29.jpg" alt="LiPo fire"></a>

Most LiPo fires occur as a result of physical damage to the pack, (after a crash for example, or butter fingers dropping the pack on the hard-concrete floor).
Over discharging the pack under high current loads can also let out the smoke and start a fire onboard your model as thermal runaway takes over.
Thermal runaway in a LiPo battery is a self-sustaining reaction. Once started, this reaction keeps "fueling" more heat to be generated until the cell or entire battery puffs up and might if you are very unlucky burst into flame. Remember, over discharging and heat are a Li Po battery's two worst enemies.  
Fires can also occur during charging (charging at too high a C rating or at too high a voltage), and resulted from a human error.
Keep all that in mind if you feel these batteries are too dangerous.
RC LiPo batteries are fairly safe if the rules are obeyed. They are basically as safe or dangerous as you are; but that's not to say there can't be the odd weird pack/cell failure due to a shorted wire, cell, similar.
LiPo batteries are high energy storage devices, and just like any high energy storage medium such as gas, nitro fuel, or jet fuel; a LiPo also has the ability to give off the energy very <a name="puffed"></a>rapidly.



<h3>"Puffed" LiPo Batteries</h3>


[caption id="attachment_10281" align="alignnone" width="300"]<img loading="lazy" decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos30-300x146.png" alt="Puffed LiPo" width="300" height="146" class="size-medium wp-image-10281" srcset="https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos30-300x146.png 300w, https://www.mpba.org.uk/wp-content/uploads/2019/01/lipos30.png 500w" sizes="auto, (max-width: 300px) 100vw, 300px" /> Puffed LiPo[/caption]
The above picture of a fairly new 6s 5000 mAh pack that had a faulty cell and shorted internally during a run. This one cell (the front one) experienced thermal runaway, completely ballooned and got very hot! Too hot to touch in fact.
It did not explode however, and the plastic pouch cell contained all the vaporized electrolyte (process called gassing). It was tight as a drum mind you, but no venting or fire occurred.

<strong>What Causes LiPo Puffing?</strong>
As was just mentioned, swelling up of a LiPo cell is caused by gassing of the electrolyte. If you really want to impress your mates, tell them this process is called "electrolyte decomposition." 
Electrolyte decomposition is the chemical breakdown of the electrolyte into its primary elements, mostly lithium and oxygen (lithium oxide - Li2O).
This compound will be deposited on the anodes or cathodes of the cell (depending if you are over charging or over discharging). The puffing happens when excess oxygen in this reaction is also released. Another reason why LiPo's are even more flammable during/after puffing - they are little plastic pouches full of oxygen in this inflated state.
A good number of other elements & compounds are also released as the electrolyte decomposes, but the main ones we should know about are Li2O with excess O2. If you want a deeper understanding of the chemistry involved in this complex process, here's a good article. 

<strong>Is it normal to experience swollen or puffed RC LiPo packs? Can I still use a LiPo that is puffed?</strong>
As we just found out, LiPo cells can & will swell. It's actually somewhat normal as they age since electrolyte decomposition is occurring all the time. The speed at which it occurs, and if excess O2 is released, is based on many factors including how hard you run the packs, how fast you charge them, their age, the quality of the packs, and of course how much they heat up. 
As long as it is very-very minor swelling & goes away after the pack cools down, you can usually still safely use the pack and keep the swelling in check; likely not to its full discharge potential, however.
Remember earlier in this write-up where we mentioned the importance of having the internals of the LiPo cell (anode, cathode, & polymer separator), all pressed and held tightly together for maximum ion exchange, which in turn provides the lowest possible internal resistance. What do think happens when the cell puffs up slightly?
Yep, that strong "pressed" lamination bond between all those layers, can be comprised, not to mention the electrolyte has partially broken down. Which in turn increases the internal resistance, which creates more heat while used, which creates even more puffing and can lead to good old thermal runaway!
Every "puffing" incident will be different depending on how much LiO2 & excess O2 has formed, and how much internal delamination between layers occurs.
If the internal resistance of a swollen cell is significantly higher than the other/s in the pack, that would be a damn good indicator too much Li2O has formed on the anode/cathode, and/or the bond between layers has weakened too much, and good reason to stop using that pack right away.
If however the internal resistance has not increased much with that slightly puffed cell, then it's still likely okay to use with relative safely, if you are careful. 
As packs age, the swelling can and usually will get worse. It's basically a positive feedback loop. The initial puffing incident causes the resistance to increase, causing the packs to run hotter, increasing gassing, making the puffing & delamination worse, increasing resistance even more. 
As a LiPo pack/cell is nearing the end of it's useful life it can show some very minor swelling that won't go away, even after the pack cools. This pack may still have some nice non aggressive runs left in it, or it could be a ticking time bomb that is primed for a thermal runaway event! 
Some feel once a LiPo battery is showing any swelling whatsoever that won't go away, they are not safe to use and must be disposed of.
As long as the internal resistances between slightly puffed & non-puffed cells remain fairly equal, they all still balance up fine during the charge cycle, and they all still accept most of their charge capacity; as long as you treat them kindly with gentler flying/driving, you can generally get more safe cycles out of them.
Still, you are doing so at your own risk! Remember, they contain oxygen.
When in doubt, send permanently puffed LiPo packs/cells to the LiPo grave yard (AKA, the trash can once fully discharge).
Please Check your local bylaws for LiPo battery recycling. Not all areas allow disposal.

<strong>Puffed Lipo Fixes</strong>
Despite what you may have read or seen others do on the good old interweb, there is no safe or realistic way to vent or "de-puff" a swollen LiPo cell or battery and expect it to last afterward. 
Regardless of excess build-up of Li2O and possible delamination which have both already occurred; if you poke a tiny hole through the cell to vent the O2, you have just introduced an even bigger problem - air contamination. If you watched that video I have earlier in this article, you know how critical a clean room and zero humidity was in the production process. Water vapor, even in tiny amounts will quickly cause more unwanted reactions within the cell and produce even more off gassing. 
People have tried to vent puffed LiPo cells numerous times, even in a clear plastic bag filled with inert argon welding gas during the process. Pressing the cell tight after it vented, and then sealed the tiny pin prick hole. 
Internal resistance on every swollen cell increased very quickly afterward during the first use, and soon the cells were more swollen than before with off the chart internal resistance values. 
<a name="storage"></a>All were all useless and dangerous afterward! DON'T vent puffed cells!



<h3>LiPo Battery Storage</h3>


We now know how a LiPo battery is made, how it works, the safety concerns, what to look for when purchasing one, how to charge and balance one, why over discharging is so harmful, internal resistance, what puffing is all about, what more can there be to cover?
STORAGE! 
How you store your LiPo’s between uses will greatly affect their life span as well.
As mentioned, a LiPo cell that drops below 3 volts under load (about 3.6V open circuit voltage) is almost always & irreversibly damaged. It will have reduced capacity or total inability to accept a charge due to cell oxidation. If your batteries are stored for any period of time after you use them at close to that magic 3.6 volt per cell number, you risk irreversible damage. 
As batteries sit, they will naturally self discharge. LiPo’s are actually very good in this respect and self discharge much slower than most other rechargeable battery types, but they still do lose capacity as they sit (about 1% per month). If you leave them for a number of weeks or months in a near fully discharged state, chances are they may be irreversibly damaged as the cells oxidize. 
You must store them charged, but not fully charged either – that will also degrade/oxidize the cell matrix.
Fully charged LiPo batteries are not happy and must be used soon after they are fully charged.
Basically, the speed at which a LiPo pack ages (during storage) is based on both storage temperature and state of charge.
You are likely okay to store a fully charged RC LiPo battery at room temperature for up to 2-3 days without doing too much damage. Never ever store a LiPo in a hot car fully charged for an extended time, that will certainly cause damage (puffed and may even vent) as I explained earlier, but it's worth repeating.
For optimum battery life, store your RC LiPo batteries in a cool room if possible (slows down the chemical reaction) at about a 40-60% charged state. That equates to around 3.85 volts per cell (open terminal resting voltage).
The actual storage range is likely a little broader than this.
Some say numbers as high as 30-80% are fine; but since computerised chargers set the storage charge at 50% (3.85 volts per cell) that's what is recommended.
You can actually extend the fully charged storage time from a couple days to weeks by storing your batteries in the fridge (not freezer) close to 0 degrees Celsius (32F); again, that helps slow down the chemical reaction that oxidizes the cathode in the cells.
If you do store your fully charged LiPo's in the fridge, pack them in a zip-lock freezer bag and squeeze out all the air before sealing the bag. This will prevent condensation forming on the battery packs when you take them out of the fridge as they warm up. You should allow the LiPo pack to warm up after removing from the fridge before using it of course. Small micro LiPo's warm quickly, big packs don't. This is why only use the "fully charged cold storage" method with micro packs.



<h3>Finally</h3>


I hope you now have a better understanding of what makes an RC LiPo battery tick, what to expect, and how to properly care for them. Hopefully saving you from a few costly, and potentially dangerous mistakes.
--></p>
<h3>Read the full article on :<br />
<a href="https://www.rchelicopterfun.com/lipo-batteries.html" target="_blank"><strong><u>www.rchelicopterfun.com</u></strong></a></h3>
<p><a href="https://www.mpba.org.uk/posts"><u>Back to News Articles</u></a> | <a href="https://www.mpba.org.uk/category/technical/"><u>Other Technical Articles</u></a></p>The post <a href="https://www.mpba.org.uk/2019/01/15/all-about-lipos/">All about LiPos</a> first appeared on <a href="https://www.mpba.org.uk">Model Power Boat Association</a>.]]></content:encoded>
					
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		<title>Nitro Engine Tuning</title>
		<link>https://www.mpba.org.uk/2019/01/13/nitro-engine-tuning/</link>
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		<pubDate>Sun, 13 Jan 2019 10:34:20 +0000</pubDate>
				<category><![CDATA[Technical]]></category>
		<category><![CDATA[Nitro]]></category>
		<category><![CDATA[timing]]></category>
		<category><![CDATA[tuning]]></category>
		<guid isPermaLink="false">https://www.mpba.org.uk/?p=10162</guid>

					<description><![CDATA[<p>Engine tuning on 2 stroke engines is a bit of a black art, having many routes to achieve your goal. Let&#8217;s start with basics: Exhaust timing raises power band on a 2 stroke engine, but with too high timing comes a loss of torque. With modern boat set ups and remote adjustable pipe movers, you have the best of both [...]</p>
The post <a href="https://www.mpba.org.uk/2019/01/13/nitro-engine-tuning/">Nitro Engine Tuning</a> first appeared on <a href="https://www.mpba.org.uk">Model Power Boat Association</a>.]]></description>
										<content:encoded><![CDATA[<p>Engine tuning on 2 stroke engines is a bit of a black art, having many routes to achieve your goal.</p>
<p>Let&#8217;s start with basics: Exhaust timing raises power band on a 2 stroke engine, but with too high timing comes a loss of torque. With modern boat set ups and remote adjustable pipe movers, you have the best of both worlds being able to adjust pipe length whilst in motion and under load.</p>
<p>Induction timing is another critical part of a 2 stroke engine for power gains. Closing the timing later and/or opening earlier can increase power, but this has to be balanced with transfer port time and exhaust. For example, too high exhaust or late closing induction can cause engine bogging and the higher the tuning the more temperamental an engine can become. But when you get it right you can get more torque and rpm and bhp.</p>
<p>Torque is key in model boats as it allows you to swing bigger or higher pitch props. With high nitro content fuel, you can gain a lot of torque and can raise other timings for improved performance.</p>
<p>Head squish is also a power gain area, but too high a squish will result in power loss, but the engine may rev higher. If the cylinder head volume is not correct, this will cause detonation, (Visible pitting on the head and piston) and too low squish will cause a loss of performance. A correct volume head with high nitro and correct engine timings will give you a powerful  motor.<br />
<center><img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/broke_conrod.jpg" title="Broken conrod" alt="Broken conrod"></a></center><br />
High nitro content above 50% will sound like the engine has a misfire and it will be more critical to set up.<br />
Lots of different people have ideas on tuning, but another critical part of power on a 2 stroke engine is the tuned pipe. Without this being correct you will not generate power or will not run right.</p>
<p>It&#8217;s all a balancing act to get the best boat performance &#8211; Pipe, fuel, gearing, props, engine mods.</p>
<p>Engine bogging can be seen quite often. Too high a timing of ports or the pipe being too short can cause this. Testing  is the key to getting everything working together.</p>
<p>There are various engine tuning programs available for example <a href="http://www.prestwich.ndirect.co.uk/etp2.htm" target="_blank"><u>Prestwich</u></a> can supply one.</p>
<p>For tuning, typically you will need a Digital Vernier, Dremel with diamond burrs and polishing stones. </p>
<p>Thanks to <a href="https://www.mpba.org.uk/dave-pillman"><u>Dave Pillman</u></a> for this article. <a href="https://www.mpba.org.uk/2018/03/16/endurance-testing/"><u>Related Article</u></a></p>
<p><a href="https://www.mpba.org.uk/posts"><u>Back to News Articles</u></a> | <a href="https://www.mpba.org.uk/category/technical/"><u>Other Technical Articles</u></a></p>The post <a href="https://www.mpba.org.uk/2019/01/13/nitro-engine-tuning/">Nitro Engine Tuning</a> first appeared on <a href="https://www.mpba.org.uk">Model Power Boat Association</a>.]]></content:encoded>
					
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		<title>Propeller Balancing</title>
		<link>https://www.mpba.org.uk/2019/01/13/propeller-balancing/</link>
					<comments>https://www.mpba.org.uk/2019/01/13/propeller-balancing/#respond</comments>
		
		<dc:creator><![CDATA[webmaster]]></dc:creator>
		<pubDate>Sun, 13 Jan 2019 08:15:42 +0000</pubDate>
				<category><![CDATA[Technical]]></category>
		<guid isPermaLink="false">https://www.mpba.org.uk/?p=10150</guid>

					<description><![CDATA[<p>The propeller is the final link in a boat&#8217;s power train. Its job is to take the torque created by a marine engine and convert this torque to thrust. A propeller is designed to control the engine&#8217;s RPM and hold it at wide open throttle to the recommended RPM range specified by the manufacturer of a motor. This preferably should [...]</p>
The post <a href="https://www.mpba.org.uk/2019/01/13/propeller-balancing/">Propeller Balancing</a> first appeared on <a href="https://www.mpba.org.uk">Model Power Boat Association</a>.]]></description>
										<content:encoded><![CDATA[<p>The propeller is the final link in a boat&#8217;s power train. Its job is to take the torque created by a marine engine and convert this torque to thrust.  A propeller is designed to control the engine&#8217;s RPM and hold it at wide open throttle to the recommended RPM range specified by the manufacturer of a motor. This preferably should meet the crest of the power curve of the motor.<br />
The power curve is the RPM range where the motor is developing its maximum horsepower and efficiently. If the motor revs beyond this point, it is over revving, and if the motor is not able to reach this point it is loaded down. Either way, this causes poor performance and unnecessary wear and strain of the drive train.</p>
<p>There are four basic type of unbalance: <strong>Static, Kinetic, Dynamic and Whip.</strong> Propellers are balanced using Static or Dynamic means.</p>
<p>Static unbalance is gravity at work. If a propeller is placed between centres on frictionless rollers the heavy or weighted portion will rotate to the bottom immediately. This is corrected by adding or removing weight from the propeller.</p>
<p>Dynamic unbalance is a twist caused by two forces in two separate planes. If weights were placed 180 degrees opposite the other, no single point would roll to the bottom, because the prop would be balanced both statically and kinetically. By rotating the propeller at an appreciable speed each weight would cause its own centrifugal force in separate planes. This would cause an end to end rocking motion.</p>
<p><a href="https://youtu.be/A9bIampu0UQ" target="_blank"><img decoding="async" src="https://www.mpba.org.uk/wp-content/uploads/2019/01/prop_balancing.jpg" title="Prop balancing video" alt="Prop balancing video"></a></p>
<p>The following is courtesy of <a href="http://prestwich.ndirect.co.uk" target="_blank"><u>Prestwich Models</u></a>. Prestwich can supply a full range of CNC machined props for all applications.</p>
<ul>
<li>Assemble the prop balancer and find the shaft that is a close fit into the propeller.</li>
<li>Put the shaft between the magnets so that it touches one magnet and is close to the other. It may be necessary to adjust the width of the balancer to do this.</li>
<li>The prop will rotate and then stop. Mark the prop with a marker pen at the lowest point.</li>
<li>Spin the prop again and it should stop in the same position. Draw a vertical line downwards from the shaft on the lower blade. This is the area where you must remove material to balance it.</li>
<li>If the prop stops with the blades level the material can be removed from the hub or better still from the lowest edges of each blade. Material removed from towards the tip of the prop will have more of an effect on the balance.</li>
<li>Remove material with a file from the front of the blade ONLY, i.e. the convex side which is the same side as the drive dog slot. Use a fairly large file, the small swiss type files are not coarse enough.</li>
<li>Keep checking the balance of the prop. When it is balanced it will be possible to spin the prop and will not stop in the same position each time.</li>
<li>To sharpen the prop use the file again making file strokes towards the edge of the prop until it is sharp. This must only be done on the convex side, front side.</li>
<li>Sharpening the prop can be done before balancing but if not then rebalance after sharpening.</li>
<li>The trailing edge of the prop (thick edge) should be squared off so that it has sharp edges , i.e. 2 sharp edges.</li>
</ul>
<p><a href="https://www.mpba.org.uk/posts"><u>Back to News Articles</u></a> | <a href="https://www.mpba.org.uk/category/technical/"><u>Other Technical Articles</u></a></p>The post <a href="https://www.mpba.org.uk/2019/01/13/propeller-balancing/">Propeller Balancing</a> first appeared on <a href="https://www.mpba.org.uk">Model Power Boat Association</a>.]]></content:encoded>
					
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